A contact tip assembly having an electric contact unit containing a contact tip with an electric energy source, where the electric contact unit is positioned at a distance away from the outlet opening of a guide.

Reversible contact tips and welding assemblies for reversible contact tips are disclosed. An example welding contact tip includes a first axial end portion having a welding wire outlet of an inner bore of the welding contact tip, a threaded middle portion adjacent the first axial end portion, wherein the threaded middle portion comprises external threads configured to mate with internal threads of a gas diffuser of a welding torch, and a second axial end portion adjacent the threaded middle portion.

When welding with a consumable wire electrode, current contacting occurs when the electrode wire passes by a readily electrically conductive contact element. In order to improve the current contacting and reduce the wear of the contact element in particular, the invention proposes subjecting contact elements to a cold treatment prior to using same. The cold treatment has a cooling phase during which the temperature of the contact element is reduced to a lower target temperature, a subsequent holding phase in which the contact element is substantially held at the target temperature, and a final heating phase, in which the contact element is brought to an upper target temperature. The use of contact elements treated using the method according to the invention leads to a substantial increase of the wear resistance compared to untreated contact elements.

Systems, methods, and apparatus to preheat weld wire are disclosed. An example welding torch includes a first contact tip configured to conduct welding current to a consumable electrode, a second contact tip configured to conduct preheating current to the consumable electrode, and a plurality of liquid cooling assemblies configured to conduct the preheating current and to conduct the welding current to the consumable electrode.

The disclosed technology generally relates to welding, and more particularly to a consumable welding wire for metal arc welding, and a method and a system for metal arc welding using the consumable welding wire. In one aspect, a method of arc welding includes providing a welding wire comprising one or more alkaline earth metal elements. The method additionally includes applying power to the welding wire to generate a plasma arc sufficient to melt the welding wire. The method further includes depositing molten droplets formed by melting the welding wire onto a workpiece at a high deposition rate while regulating to maintain a substantially constant power delivered to the plasma arc.

A contact tip assembly having an electric contact unit containing a contact tip with an electric energy source, where the electric contact unit is positioned at a distance away from the outlet opening of a guide.

A spool gun having a very unique look, due to its arrangement of internal and external features. The spool gun has its wire spool compartment located below the handle and the user's hand, when the user is gripping the spool gun in an operational position, thus providing a wire path through the handle to the body of the spool gear wherein the wire feed mechanism is located. The wire feed mechanism includes a 90-degree drive system, which can include a worm gear. A gas/power cable is connected to the body of the spool gun forward of the handle.

In a method for ascertaining the wear of a contact tube during a robot-assisted welding method on a workpiece using a welding torch with a consumable welding wire, the welding current is measured and the wear of the contact tube is determined via the measured welding current (I). The measured welding current is expressed as a ratio of the measured welding voltage, and the ratio of the welding current to the welding voltage is used for evaluating the wear of the contact tube and is compared with at least one defined threshold value, and a warning is issued when at least one defined threshold value is reached.

An example wire liner retention apparatus includes: a body comprising a bore extending longitudinally through the body, the bore configured to permit passage of a welding wire liner through the bore; a clamp configured to apply a compressive force to the welding wire liner in a radial direction within the bore to limit movement of the welding wire liner with respect to the body; and a compression adjustment mechanism configured to adjust the compressive force applied by the clamp.

Some examples of the present disclosure relate to apparatus, systems, and/or methods for providing a quick connect and/or disconnect for a gas diffuser and/or neck assembly, for example, in a welding system. The gas diffuser may include threaded grooves and/or protrusions configured to engage with screw threads and/or channels of the neck assembly. The screw threads, protrusions, threaded grooves, and/or channels may be configured such that the gas diffuser may be quickly connected to, and/or disconnected from, the neck assembly.