A system of coating a component or part of a vehicle, device, or an apparatus with an abrasive resistant material (ARM) in order to increase the component or part's life cycle. A welding system can be used to deposit ARM between a lead electrode and a trail electrode and also deposit ARM behind the trail electrode. The welding system can also be used to deposit ARM that includes a lead electrode depositing the steel material and a trailing electrode that delivers an alloying material.

A method for joining two metallic, tubular joining members to one another, the method including arranging two metallic, tubular joining members with respect to one another in an overlapping or end-face manner, and joining the joining members by material bond along a joining zone of the joining members. In the joining, a chain of joining spots extending in the circumferential direction of the joining members is produced in the joining zone, wherein successive joining spots in the chain overlap, wherein, in the joining, the joining spots are produced by means of TIG pulse welding with an arc time of up to 100 ms, preferably of up to 50 ms, wherein an arc of a welding pulse of the TIG pulse welding is extinguished after the arc time has been reached. A corresponding welding apparatus is also described.

A a multiple welding method having an improved starting process in which the control unit of the guide electrode starts welding-wire advancing of the guide electrode and sends a synchronization signal to the control unit of the trailing electrode when the guide electrode has moved a certain distance or for a certain time. The control unit of the trailing electrode starts welding-wire advancing of the trailing electrode in dependence on the received synchronization signal before the guide electrode touches the workpiece.

Submerged arc welding torch adapted to perform welding in one single pass for each layer on high walls, of the type constituted by a support body from which two wire-guiding lances, held in reciprocal engagement by screws and pins, depart, each of said lances provided with an internal cavity for the insertion of the welding wire, at the end of which a welding material delivery nozzle is provided, characterized by the fact that further departing from said support body are a feeler lance support and a centrally arranged flow delivery duct, said wire-guiding cavities being incorporated into a pair of lances.

A hybrid welding method capable of improving arc stability and improving the welding speed and the welding efficiency is provided. A hybrid welding method includes generating a TIG arc on a leading side in a welding direction and generating a MIG arc on a trailing side in the welding direction to weld a base metal, in which a TIG current is set to be higher than a MIG current so as to continuously generate arcs in a TIG electrode and a MIG electrode, and an absolute value of a distance from an intersection between a central axis of the TIG electrode and a surface of the base metal to an intersection between a central axis of the MIG electrode and the surface of the base metal is 20 mm or less.

Disclosed herein are continuous welding systems and methods for changing electrodes in continuous welding operations. The continuous welding system may include a first and a second welding assembly. A controller may engage with each welding assembly and may individually energize either one of the welding assemblies or both welding assemblies to perform a continuous welding operation. Electrodes from one welding assembly may be removed and replaced without interrupting the operation of at least one other welding assembly. A method of changing electrodes in a continuous welding operation may include performing a welder swap sequence to replace one electrode from a first welding assembly without interrupting the operation of at least one other welding assembly.

A plasma arc welding system includes at least two wire delivery mechanisms and at least two wires. Each of the two wires is delivered by one of the at least two wire delivery mechanisms.

The invention relates to a single- or multi-wire welding torch (6), more specifically to a laser-hybrid single- or multi-wire welding head provided with the welding torch (6) which can be connected to a welding device via a hose pack and consists of several parts such as a torch handle, a tubular welding torch housing, a contact housing, a contact tube for each welding wire (21a, 21b), a gas nozzle (2) etc., wherein an internal insert (28) for receiving the contact tube(s) (20a, 20b) and the gas nozzle (2) is mounted in an end area of the welding torch housing. A fixing element (30) made at least partially of a flexible material is placed on the internal insert (28) or on the housing (2) for producing as required an, in particular, gas-tight connection between said internal insert (28) and the gas nozzle (2) pushed thereon. This connection can be established by the spatial extension of the fixing element. A method for the process control of a robot welding system, a gas nozzle cap and a gas nozzle (2) for a welding torch (6) are also disclosed.

An arc welding system providing improved molten metal droplet transfer. The system includes a welding power source having a welding power supply, a welding waveform generator, and a controller. Two fluxed cored welding wire electrodes are connected to the power source and are powered by the same welding output voltage and current produced by the power source. A feedback circuit is connected to the power source to provide an adaptive response to maintain an average welding output voltage. The controller controls the waveform generator and the power supply to superimpose welding current pulses onto a welding waveform of a CV flux cored arc welding process, that uses CO.sub.2 as a shielding gas, to generate a modified waveform of a modified CV flux cored arc welding process. The current pulses are superimposed in time to form molten metal droplets between ends of the two electrodes during the modified welding process.

An arc processing torch includes a torch body having a first interface surface and a second interface surface to form a stepped profile defining a cavity. The arc processing torch also has a plurality of consumable components including a first consumable component configured to be positioned within the cavity to engage with the first interface surface and a second consumable component configured to be positioned within the cavity to engage with the second interface surface. The first consumable component and the second consumable component are configured to independently engage with the first interface surface and the second interface surface, respectively.