An arc welding apparatus and corresponding method includes a torch, a non-consumable electrode and a consumable electrode both disposed within the torch, a wire feeder configured to feed the consumable electrode in a vicinity of the non-consumable electrode, a first power source and a second power source that provide independent current, respectively, to the non-consumable electrode and the consumable electrode, and a weld process controller to control outputs of the first power source and the second power source such that a concentrated arc is formed, as a heat source, between the non-consumable electrode and a workpiece, and an inter-electrode arc is formed between the consumable electrode and the non-consumable electrode to melt the consumable electrode. The approach is characterized by low heat input, low distortion, low spatter, and the relative high speed or high deposition of laser and laser-MIG hybrid and other forms of multi-wire/multi-electrode welding, cladding, and additive manufacturing.

An electric arc torch includes a torch base, and a cooling conduit having a conduit wall forming a central axial bore and having a plurality of longitudinal cooling channels spaced circumferentially around the bore. The cooling channels extend through the conduit wall from a first end portion to a second end portion of the conduit. The cooling channels include both a plurality of cooling liquid distribution channels and a plurality of cooling liquid return channels alternately arranged within the conduit wall. The conduit includes a circumferential cooling liquid manifold in fluid communication with each of the cooling liquid distribution channels, a circumferential return manifold in fluid communication with each of the cooling liquid return channels, and a circumferential recirculation manifold in fluid communication with each of the cooling liquid distribution and return channels such that the cooling liquid distribution and return channels are in fluid communication through the circumferential recirculation manifold.

A torch for performing TIG welding is disclosed. The torch includes an electrode for a TIG/GTAW welding operation with an inert gas and an active gas. In accordance with at least one embodiment of the present invention, the torch includes a torch body having a first fluid channel and a second fluid channel, an electrode assembly disposed in the torch body, a nozzle concentric with the electrode and a shield cap concentric with the nozzle. An angle between a longitudinal axis of the electrode assembly and an outer surface of at least one of the electrode holder and the electrode is about nine degrees.

A cooled welding torch (1) having a cooling circuit, which cooling circuit extends via a nozzle fitting receiver (3) into a gas nozzle (9), and the gas nozzle (9) is attachable to the welding torch (1) by a defined turn, wherein the cooling circuit is routed through a redirecting element (5), which redirecting element (5) is positioned above the nozzle fitting receiver (3) and may be turned together with the gas nozzle (9), wherein a path of the cooling circuit is switchable by the position of the gas nozzle (9).

Systems, methods, and apparatus to preheat weld wire are disclosed. An example welding torch includes a first contact tip configured to conduct welding current to a consumable electrode, a second contact tip configured to conduct preheating current to the consumable electrode, and a plurality of liquid cooling assemblies configured to conduct the preheating current and to conduct the welding current to the consumable electrode.

An aspect of the present disclosure provides a welding torch that includes a torch head and a torch body removably connected to the torch head. The torch head includes first and second torch-head flow paths for flowing cooling water, first and second inlets/outlets communicating with the first and second torch-head flow paths, respectively, and a movable part movable in an axial direction of the torch head. The torch body includes a torch-body flow path for flowing cooling water, and first and second connection ports communicating with opposite ends of the torch-body flow path, respectively. The first and second inlets/outlets communicate with the first and second connection ports, respectively, when the torch head and the torch body are connected to each other. The first and second inlets/outlets are closed with the movable part when the torch head and the torch body are separated.

A welding torch that comprises: a main body that is formed as a hollow pipe body, and that has a first inclined surface formed inside the pipe body; an electrode bar cap that has a collet chuck on the front side of a joint that is assembled on one side of the pipe body in a screw-coupling manner, that moves the collet chuck by tightening or loosening the joint; a head that has a socket that is arranged on a side facing the pipe body and that sprays supplied gas in all directions, and that is formed of a nozzle that is assembled on an external surface of the socket; and a connector that guides a gas supply into the pipe body.

A welding torch 10 is provided for use in a Gas Metal Arc Welding (GMAW) process. The welding torch 10 includes a torch body 12, a welding tip 16 extending from the torch body 12, and a detachable nozzle 22 which substantially surrounds the welding tip 16 in use to direct gas around the welding tip 16 and onto a workpiece, the nozzle 22 having a front end which faces the workpiece in use and a rear end which attaches to the torch body 12 in use, in which a ring 24 is provided, the ring 24 being substantially axially fixed to the nozzle 22 at the rear end of the nozzle 22, and the ring 24 being rotatable with respect to the nozzle 22, the ring 24 having a screw thread and the torch body having a corresponding screw thread 26, for fixing the nozzle 22 to the torch body 12.

A torch for performing TIG welding is disclosed. The torch includes an electrode for a TIG/GTAW welding operation with an inert gas and an active gas. In accordance with at least one embodiment of the present invention, the torch includes a torch body having a first fluid channel and a second fluid channel, an electrode assembly disposed in the torch body, a nozzle concentric with the electrode and a shield cap concentric with the nozzle. An angle between a longitudinal axis of the electrode assembly and an outer surface of at least one of the electrode holder and the electrode is about nine degrees.

A tungsten inert gas welding torch body, a TIG welding torch handle, and a TIG welding torch has a gas channel terminating in front of the distal end of a plug-in element in an inlet opening arranged on the shell side of the plug-in element, and a central inlet mouth at the distal end of the plug-in element terminating in front of the distal end of the plug-in element in a return opening on the shell side at the plug-in element. The TIG welding torch handle has a second channel arranged coaxially to the central channel, and a third channel arranged coaxially to the second channel. A connection is between the second channel and the third channel. The first channel has a mouth in the center of the receiving part, and each of the second and third channels has a mouth on the shell side of the receiving part.