A resistance spot welding method includes: performing test welding; and performing actual welding after the test welding, wherein in subsequent current passage in the test welding, current passage is performed by constant current control under a condition: 0.5 ? Vtp/Vtm ? 2.0 when tc<800 ms; 0.5?0.3.Math.(tc?800)/800 ? Vtp/Vtm ? 2.0?0.5.Math.(tc?800)/800 when 800 ms ? tc<1600 ms; and 0.2 ? Vtp/Vtm ? 1.5 when tc ? 1600 ms, and wherein in main current passage in the actual welding, adaptive control welding is performed, and in subsequent current passage in the actual welding, current passage is performed by constant current control under a condition: 0.8.Math.Itp ? Imp ? 1.2.Math.Itp.

Welding apparatus, for example for a workpiece, comprises resistance welding electrode wheels which form a weld seam between components of the workpiece. The formed weld is monitored by an ultrasonic probe which is situated behind the rollers with reference to the weld direction. The ultrasonic probe comprises a linear phased array of piezoelectric elements. The probe enables real-time monitoring of the welding process, with the facility to adjust the process to correct deviations.

A welding apparatus for resistance-welding a tubular member and a bar member includes: a positioning jig configured to make contact with the bar member from one side of the bar member in a direction perpendicular to an extending direction of the bar member; a first power supply jig configured to press the bar member from the other side of the bar member in the direction; a second power supply jig provided on an anti-bar member side of the tubular member and configured to apply pressure to contact surfaces of the bar member and the tubular member; and means for supplying, with the bar member pressed between the positioning jig and the first power supply jig and the second power supply jig applying pressure to the contact surfaces, electric current to the first power supply jig, the bar member, the contact surfaces, the tubular member and the second power supply jig.

A controller and a control method for a hot air blower used in the field of solder reworking. The controller allows a user to change the control parameters effectively while using the hot air blower.

Provided is a welding monitoring apparatus that monitors a welding state of a V-convergence region in which a strip-shaped metal sheet is converged in a V-shape, when the metal sheet is cylindrically formed while being conveyed, and both side edges of the metal sheet are heated and melted in a manner of being butted each other while being converged in the V-shape, such that an electric resistance welded steel pipe is manufactured. This welding monitoring apparatus includes an image capturing unit that captures images of a region including the V-convergence region in time series; and an image processing unit that extracts a welding point based on the images captured in time series and detects the presence or absence and a position of irregular arcing at the welding point or on an upstream side of the welding point.

After selecting a robot for carrying out a welding operation at a given welding spot, the cross-section of a welding gun with which that robot is provided and the cross-section of a workpiece at the welding spot are compared. Furthermore, a determination is made as to whether or not welding is possible without the welding gun and the workpiece coming into contact. When it is determined to be impossible, a substitute robot for carrying out the welding of the welding spot is selected. With the present invention, the automatic selection of the robot for carrying out the welding operation for the welding spot becomes possible. Therefore, the number of steps for robot selection can be reduced.

Disclosed are weld electrode plugs with polymeric inserts for loss-of-cooling detection, methods for making or for using such weld electrode plugs, and electric welding systems equipped with loss-of-cooling detection plugs. A disclosed loss-of-cooling detection assembly includes a plug that attaches to the weld shank of a welding system such that the plug fluidly couples to a coolant bore within the shank. The plug includes a plug body with a clearance hole extending therethrough. An insert detachably mounts to the plug such that the insert fluidly seals the clearance hole. This insert is fabricated from a polymeric material, such as a shape memory polymer, that alters a physical property, such as shape/size, of the insert responsive to changes in temperature and/or pressure of coolant fluid in the shank's bore. When this physical property is altered, the insert unseals the clearance hole causing a detectable leak of fluid from the shank.

Provided is a welding management system that appropriately manages welding. The welding management system (100) includes a plurality of local magnetic sensors (10a to 10f) provided around a target joining position (K) and a correction magnetic sensor (20) curved to surround the target joining position (K). A data processing unit (30) generates information of a joining state of the target joining position (K) based on a difference between a detection value of each of the plurality of the local magnetic sensors (10a to 10f) and a detection value of the correction magnetic sensor (20).

The spot-welding electrode inspection device is provided with: a camera unit 2 including a camera body 7 for taking an image of a tip-end of a spot-welding electrode 10 having a welding gun G attached thereto; a control unit 3 for controlling the camera unit 2; a camera cable 4 connecting the camera unit 2 and the control unit. The control unit 3 is provided with: a control substrate 32 for processing the image taken by the camera body 7 and determining the condition of the electrode 10 by comparing a processing result of the image and a setting value which is set in advance; and a metal casing 31 housing the control substrate 32. The casing 31 is attached to a base 11 made of a metal material.

A system and method for joining structures includes a method of joining a first panel to a second panel. A first workpiece formed of a first material is positioned adjacent a second workpiece formed of a second material and joined with a joining process. At least one welding insert is formed from the joined first and second workpieces having an upper portion formed of the first material and a lower portion formed of the second material. The at least one welding insert is positioned between a first panel formed of the first material and a second panel formed of the second material and placed between first and second electrodes of a welding device. First and second electrodes of the welding device generate an electric current to join the first panel, at least one welding insert, and the second panel.