A method of forming an assembly in which a metal extension element is connected with a metal stub element, by an intermediate element. The intermediate element extends between first and second ends. The intermediate element is positioned to locate its first end spaced apart from the stub element. An inner end of the extension element is spaced apart from the second end of the intermediate element. Heating elements are located between the elements, to heat the proximal portions of the elements to a hot working temperature, at which the heated portions are subject to plastic deformation. The heating elements are removed, and while the intermediate element is rotating, the first end is urged against the stub element to bond the intermediate element with the stub element. While the extension element is rotating, the inner end is urged against the second end to bond the extension element and the intermediate element.

A method of manufacturing a tubular member for an automotive application that includes providing a flat workpiece of a material; forming at least one lance in the flat workpiece; roll-forming the flat workpiece into a tubular configuration; induction welding a seam of the tubular workpiece after the roll-forming; and trimming the tubular workpiece through the lance after welding the seam.

A method of monitoring a manufacturing status of an electric resistance welded pipe manufactured by shaping a steel strip into a pipe and butt welding both end parts of the steel strip in a width direction along a lengthwise direction includes: arranging an imaging unit in a gas shield nozzle having an opening opposing a region in which both of the end parts of the steel strip in the width direction are butt welded and shielding the region with inert gas by ejecting the inert gas onto the region through the opening, the imaging unit having a visual filed including the region; and determining quality of a butt-welded part based on an image shot by the imaging unit.

A waterwall panel welding apparatus is provided. The apparatus includes an inlet assembly, a welding assembly, an outlet assembly, and a heating system. The inlet assembly is for receiving a plurality of tubes. The welding assembly is for receiving the tubes from the inlet assembly and for allowing the tubes to be welded together to form a waterwall panel. The outlet assembly is for receiving the waterwall panel from the welding assembly. The heating system heats the tubes and operates via magnetic induction.

An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90 flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-10, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).

An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90 flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-10, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).

A process for the industrial production of wear-resistant steel pipes having an optimized life. The process includes providing a wear-resistant, hardenable steel sheet in an unhardened or tempered state, shaping the steel sheet into a tubular preform in which two longitudinal edges of the steel sheet are positioned opposite one another with a welding gap extending between the two edges, welding the longitudinal edges by forming a welded seam which closes the welding gap, thereby forming a steel pipe, and heat treating the steel pipe. The heat treatment of the steel pipe includes heating the steel pipe at an average heating rate of 5-400 K/s to a hold temperature which is the Ac3 temperature of the steel and 1100 C., holding the steel pipe at the hold temperature for 1-120 s, and cooling the steel pipe at an average cooling rate of 10-600 K/s to room temperature.

An electric resistance welded pipe welding device for manufacturing an electric resistance welded pipe that melts both end face portions, of an open pipe having an opening portion extending in a running direction, both the end face portions that face the opening portion each other from both sides and are made of a pipe material, by induced currents generated by an induction heating means and brings the end face portions into contact with each other at a squeeze roll unit while gradually narrowing a gap of the opening portion and welds the end face portions together, the electric resistance welded pipe welding device includes: as the induction heating means, an induction coil composed of a pair of opening-vicinity conductor parts that are extended in the running direction along the end face portions at both sides of the opening portion and are arranged apart from an outer peripheral surface of the open pipe at positions not overlapping the opening portion in a plan view; and a first-portion circulating conductor part that is integrally provided at at least end portions, of the opening-vicinity conductor parts, on the side close to the squeeze roll unit in a longitudinal direction and is arranged apart from the outer peripheral surface of the open pipe so as to circulate around a portion, of the outer peripheral surface of the open pipe, excluding the opening portion.

An apparatus (10) for joining a predetermined geometrical profile shape from a sheet material (SM) includes a positioning assembly (12) including a base member (14) and a frame (16) that is operable to receive the sheet material (SM), to configure the sheet material in a predetermined orientation and to linearly translate the sheet material along a process direction (20). A Z-bar (22) is configured to guide a first longitudinal edge (FE) and second longitudinal edge (SE) of the sheet material (SM) into adjacent alignment along the process direction (20). A welding and forging assembly (60) welds and then forges a seam between the first longitudinal edge (FE) and the second longitudinal edge (SE) of the associated sheet material (SM).

The objective of the present invention is to enable accurate detection of a mismatch during electric resistance welding. This operation monitoring device for high-frequency resistance welding and induction heated welding of an electric resistance welded steel pipe, in which a strip-shaped metal sheet is continuously formed into a cylindrical shape by means of a group of rollers while being conveyed from an upstream side to a downstream side, and in which the two edge portions, in the circumferential direction, of the metal sheet, which are caused to converge into a V-shape, are caused to melt by the application of heat and are caused to abut one another, is characterized by being provided with a means for detecting a mismatch by recognizing a non-uniformity between light-emitting regions of a metal part, on both sides, in the circumferential direction, of the abutting position on an outer surface or an inner surface of the metal plate, on the basis of an image of a region including a V-convergence location, which is a location at which the two edge portions in the circumferential direction converge into said V-shape, and said metal part which is caused to flow out onto the surface of the metal plate by means of an electromagnetic force downstream of the V-convergence location, wherein said image is captured by means of an image capturing device from an outer surface side or an inner surface side of the metal plate that has been formed into said cylindrical shape.