A method of friction stir processing (FSP) includes contacting a first workpiece with a FSP tool, where the first workpiece is a low-melting temperature metal or alloy and the FSP tool is a single-body FSP tool having a diamond working surface. The method also includes rotating the FSP tool in contact with the first workpiece at an interface and generating thermal energy at the interface to heat the first workpiece. The method further includes conducting thermal energy away from the interface with the FSP tool, and friction stirring the first workpiece at a temperature of the FSP tool below 800° C.

An embodiment relates to a cladded composite comprising a cladding layer of a bulk metallic glass and a substrate; wherein the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

An arrangement for making a diffusion solder connection between an electrically conductive contact element and a workpiece includes a protective chamber and an acceleration device. The protective chamber has a workpiece position at which at least a portion of the workpiece is arranged. The acceleration device shoots the electrically conductive contact element into the workpiece arranged at the workpiece position.

The present invention includes: a preparation process configured to provide a first metal member including an end portion with a vertical face, and a second metal member including an end portion with an inclined face, a higher melting point and a smaller plate thickness than the first metal member; a butting process configured to butt the end portions of the first metal member and the second metal member against each other and form a butted portion with a V-shaped gap; and a joining process configured to join the first metal member and the second metal member together by inserting the rotating rotary tool from only a front face of the first metal member and relatively moving the rotary tool along the butted portion while only the stirring pin is in contact with at least the first metal member.

An ultrasonic horn reduces the likelihood of damaging a plurality of stacked sheets of metal foil when the stacked sheets and a metal member are ultrasonically bonded by applying ultrasonic vibration to the stacked sheets. An ultrasonic horn is used for ultrasonically bonding a plurality of stacked sheets of negative electrode foil and a negative electrode collector plate by applying ultrasonic vibration to the stacked sheets of negative electrode foil. The horn includes a horn body, a first protrusion having a first surface that is a curved surface and protruding from an opposing surface of the horn body facing the anvil toward the anvil, and a second protrusion provided at a center of the first surface of the first protrusion and protruding toward the anvil. The second protrusion includes an end surface that is a planar surface and a second surface connecting the end surface and the first surface.

An embodiment relates to a cladded composite comprising a cladding layer of a bulk metallic glass and a substrate; wherein the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

The present inventive concept provides a method for manufacturing a multi-layered nuclear fuel cladding pipe, comprising the steps of: providing a preliminary cladding pipe in which an inner pipe having a rod-shaped insertion body inserted thereinto is disposed in an outer pipe; reducing the diameter of the preliminary cladding pipe by applying pressure from the outside to the inner side of the preliminary cladding pipe; and removing the insertion body from the inner pipe by providing a force in the direction in which the insertion body extends, wherein the inner pipe and the outer pipe may be formed of different metals from each other.

Disclosed is a method for separating a first member (1) and a second member (2) joined to each other comprising the steps of placing a clamp ring (14) on the surface of the first member, plunging a rotating probe (17) having a screw thread on a peripheral surface thereof into the surface of the first member through a through hole (10) of the clamp ring until a tip end of the probe reaches beyond an interface between the first member and the second member, the screw thread being directed so as to lift material of the bonded part away from the second member as a lifted part. The two members can be rejoined to each other by collapsing the lifted part into a bonded part once again by using a rotating probe and a clamp ring.

A welding step involves solid-state welding together an external terminal and a seat portion of an internal terminal by causing the external terminal or the internal terminal to vibrate while detaching an insulator from the external terminal in at least a region surrounding the seat portion and pressing the external terminal against the seat portion.

Provided are a busbar unit and a method of manufacturing thereof configured to prevent an increase in resistance at a connection portion therebetween, to provide a good connection condition, and to easily achieve even a complicated wiring structure, in the case of connecting between a busbar and a pre-welded member (a terminal, another busbar, or the like) made of a metal material different from that of the busbar. A busbar unit includes a busbar made of a first metal material, and a welded member made of a second metal material to be connected to an end portion of the busbar. A welded portion between the end portion of the busbar and the welded member is configured by pressure welding between end surfaces butted against each other.