A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.

A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.

A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.

The invention relates to a tool (1), intended for a friction stir welding station, the tool being capable of being rotated and including: a body (10), defining a transverse surface, forming a shoulder (11); a pin (12), extending, from the shoulder (11), along a longitudinal axis (Z), to an end (13), the pin (12) becoming slimmer between the shoulder (11) and the end, the distance between the end (13) and the shoulder (11) corresponding to a height of the pin (h).

A method for manufacturing a liquid cooling jacket has a feature of using a primary joining rotary tool provided with a tip side pin and a base side pin having a taper angle larger than a taper angle of the tip side pin and comprising a first primary joining process in which inserting the tip side pin and the base side pin of the rotary tool that is rotating into the sealing body member and moving the rotary tool along the first abutted portion with an outer circumferential face of the base side pin being in contact with a front face of the sealing body member and with the outer circumferential face of the tip side pin being kept off a step side face of the peripheral wall step portion while having a second aluminum alloy of the sealing body member flow into the gap.

A solid-state additive manufacturing additive manufacturing system applicable to building up 3D structures, coating and functionalizing surfaces, joining structures, adding customized features to objects, compounding proprietary compositions and repairing various structures is disclosed. The solid-state additive manufacturing system enables deposition of different fillers, viz. metals, metal alloys, MMCs, polymers, plastics, composites, hybrids and gradient compositions, as well as controls the resulting deposit structures, e.g. specific nano-/micro-, gradient- and porous-material structures. The system accommodates various feeding-, spindle- and tool-designs for depositing different forms of filler materials, viz. rods, wires, granules, powders, powder-filled-tubes, scrap pieces or their combination, and a working platform with multiple access points. One or multiple motors, driving and monitoring units control the movement of the workpiece, spindle and tool and move the filler through the feeding system, which passageway is in communication with the passageways of the spindle and the tool.

Systems and methods for repairing a surface defect in a metallic substrate can have a transducer that generates acoustic energy and an acoustic energy coupling tool connected to the transducer. The acoustic energy coupling tool receives the acoustic energy from the transducer and oscillates at a frequency corresponding to a frequency of the acoustic energy. A filler material is provided within the surface defect and the oscillation of the acoustic energy coupling tool causes a deforming impact of the acoustic energy coupling tool with the filler material within the surface defect, such that the filler material conforms to at least a portion of an internal surface of the surface defect. Additionally, the acoustic energy coupling tool is used to irradiate the filler material while it is being deformed with the acoustic energy.

A method for producing a hot-rolled clad composite material may involve cleaning surfaces of multiple flat products, at least one surface of which has a natural unevenness. The cleaned surfaces may then be connected and brought into contact by stacking the flat products. The flat products may then by regionally welded to create a flat product package. The method may further involve heating the flat product package to an initial hot-rolling temperature, hot-rolling the flat product package to form a hot strip, and either cutting the hot strip into plates or sheets or coiling the hot strip to form a coil.

A manifold structure has at least one flow passage and a center manifold section that has at least one machined cavity. The manifold structure includes a plurality of ultrasonically additively manufactured (UAM) finstock layers arranged in the flow passage. After the finstock is formed by UAM, the finstock is permanently joined to the center manifold section via a brazing or welding process. Using UAM and a permanent joining process enables joining of the UAM finstock having enhanced thermal features to a vacuum brazement structure. UAM enables the finstock to be formed of dissimilar metal materials or multi-material laminate materials. UAM also enables bond joints of the finstock to be arranged at angles greater than ten degrees relative to a horizontal axis by using the same aluminum material in the UAM process and in the vacuum brazing process.

Some examples include welding a first workpiece to a second workpiece. For instance, the first workpiece may be secured adjacent to the second workpiece. At least one of the first workpiece or the second workpiece includes a channel or a portion of a channel in a respective surface such that a complete channel is presented when the first workpiece and the second workpiece are secured adjacent to each other. A rotating tip of a welding tool is inserted into the complete channel for welding the first workpiece to the second workpiece. A surface burr resulting from the welding is located within the complete channel.