This disclosure describes laser machining head gas nozzles that have an exit opening for passage of a laser beam onto a workpiece; an annular gap surrounding the exit opening; and a sleeve disposed and guided displaceably within the annular gap for axial displacement between a rearward and a forward position. The sleeve projects beyond the exit opening at least in the forward position, and the sleeve is tiltably mounted in the annular gap.

Methods and systems for controlling gas atmospheres in three-dimensional laser printing and weld overlay consolidation operations using metallic powders are provided. In one or more embodiments, such systems and methods comprise a printing chamber or laser weld overlay system, a gas supply system, a feed powder system, and one or more sensors employed to control the printing or welding operation. The methods and systems of the invention employ one or more inert gases having a purity greater than or equal to 99.995%

A laser cutting nozzle includes an inner nozzle and an outer nozzle. The inner nozzle exhibits a tube shape having a through hole on an axis and having a diameter decreasing on a first end portion side and includes a notch extending in the axis direction along an outer peripheral surface on a second end portion side. The outer nozzle is fitted to the outer peripheral surface of the inner nozzle and includes a vent passage including the notch and communicating between the first end portion and the second end portion in the axis direction. A minimum flow cross-sectional area of the vent passage matches an opening area of the notch in an end surface on the second end portion side.

This disclosure describes laser machining head cutting gas nozzles that include an inner nozzle having a nozzle opening configured to form a core gas flow, an outer nozzle having an annular gap surrounding the nozzle opening and configured to form an annular gas flow, and a sleeve in the annular gap, wherein the sleeve is arranged to be axially displaceable between a rearward position and a forward position, wherein the sleeve projects beyond the inner nozzle at least when in the forward position, and wherein the sleeve widens a cross-sectional area of the outer nozzle to a variable degree as the sleeve is displaced from the rearward to the forward position. Methods of using a cutting gas nozzle are also described.

A metal powder additive manufacturing system and method are disclosed that use increased trace amounts of oxygen to improve physical attributes of an object. The system may include: a processing chamber; a metal powder bed within the processing chamber; a melting element configured to sequentially melt layers of metal powder on the metal powder bed to generate an object; and a control system configured to control a flow of a gas mixture within the processing chamber from a source of inert gas and a source of an oxygen containing material, the gas mixture including the inert gas and oxygen from the oxygen containing material.

A laser processing system that can effectively blow out a material of a workpiece melted by a laser beam by effectively utilizing an assist gas emitted from a nozzle. The laser processing system comprises a nozzle including an emission opening configured to emit a jet of an assist gas along an optical axis of a laser beam, the nozzle being configured to form a maximum point of velocity of the jet at a position away from the emission opening; and a tubular enclosure disposed between the nozzle and a workpiece and enclosing the jet, wherein the enclosure has a changeable radial inner dimension, and is configured to adjust the position of the maximum point by changing the inner dimension.

A laser processing system that can effectively blow out a material of a workpiece that is melted by a laser beam by effectively utilizing an assist gas emitted from a nozzle. The laser processing system includes a nozzle including an emission opening configured to emit a jet of an assist gas along an optical axis of a laser beam, the nozzle being configured to form a maximum point of velocity of the jet at a position away from the emission opening; a measuring instrument configured to measure a supply flow rate of the assist gas to the nozzle; and a position acquisition section configured to acquire the position of the maximum point from a measurement value of the measuring instrument by predetermined calculation.

A laser processing system capable of reliably determining an abnormality in a jet during laser process. The laser processing system comprises a nozzle including an emission opening configured to emit a jet of an assist gas along an optical axis of a laser beam, the nozzle being configured to form a maximum point of velocity of the jet at a position away from the emission opening; a measuring instrument configured to measure any of the velocity of the jet and a sound generated by the jet impinging on a workpiece; and an abnormality determination section configured to determine whether or not output data of the measuring instrument is different from reference data.

A laser processing system that can effectively blow out a material of a workpiece melted by a laser beam by effectively utilizing an assist gas emitted from a nozzle. The laser processing system comprises a nozzle including an emission opening configured to emit a jet of an assist gas along an optical axis of a laser beam, the nozzle being configured to forming a maximum point of velocity of the jet at a position away from the emission opening; a measuring instrument configured to measure the velocity of the jet; and a position acquisition section configured to acquire information representing a position of the maximum point based on output data of the measuring instrument.

Selective laser solidification apparatus is described that includes a powder bed onto which a powder layer can be deposited and a gas flow unit for passing a flow of gas over the powder bed along a predefined gas flow direction. A laser scanning unit is provided for scanning a laser beam over the powder layer to selectively solidify at least part of the powder layer to form a required pattern. The required pattern is formed from a plurality of stripes or stripe segments that are formed by advancing the laser beam along the stripe or stripe segment in a stripe formation direction. The stripe formation direction is arranged so that it always at least partially opposes the predefined gas flow direction. A corresponding method is also described.