Systems and methods for detecting a material composition of a specimen and for cross-sectioning of the specimen. The system includes an imaging system, a femtosecond laser source, and optionally, a synchronized CO.sub.2 injection system. The imaging system is configured to capture image data of a surface of the specimen that has been etched by the laser. A machine learning model is applied to determine a predicted material composition of the specimen based at least in part on the image data. The machine learning model is trained to receive as input the image data and/or one or more quantified surface texture parameters determined from the image data and to produce as output an indication of a predicted material composition. A laser-based milling system is configured to use these material composition detection mechanisms to automatically determine when the laser system has milled through a first layer of a specimen and reached a second layer, and to adjust the operation of the milling system in response. The CO2 injection system can be used to provide fast, clean, high aspect ratio cross-sectioning of microelectronic parts for providing high-precision and high-throughput machining for material removal (e.g., for intrusive inspection of electronic components).

Provided are a jet device and systems and methods using the jet device for manufacturing objects by additive manufacturing, especially titanium and titanium alloy objects, wherein the jet device directs a cooling gas across a liquid molten pool, or to impinge on the liquid molten pool, or to impinge upon a solidified material adjacent to a liquid-solid boundary of the liquid molten pool, or to impinge on an as-solidified material, or any combination thereof, during the additive manufacturing process. The application of the cooling gas can result in an additively manufactured metal product having refined grain structure with a high proportion of the grains being approximately equiaxed, and can yield an additively manufactured product exhibiting improvements in strength, fatigue resistance, and durability.

The present disclosure describes three-dimensional (3D) printing apparatuses, processes, software, and systems for producing high quality 3D objects. Described herein are printing apparatuses that facilitate control of water vapor concentration during one or more printing operations.

An exhaust manifold for an additive manufacturing system includes a manifold housing, at least one baffle movable relative to the manifold housing configured to modify an exhaust flow area defined in part by the at least one baffle, and an actuator operatively connected to the at least one baffle configured to move the at least one baffle. The manifold housing defines a housing channel. The at least one baffle can be one or more moveable baffles at least partially disposed within the housing channel and configured to move relative to the housing to modify a respective exhaust flow area of a respective baffle of the one or more moveable baffles. The actuator is operatively connected to each of the one or more movable baffles and configured to move the one or more movable baffles relative to the housing.

An additive manufacturing system may include a build surface, one or more laser energy sources, and an optics assembly. Exposure of a layer of material on the build surface to laser energy from the optics assembly melts at least a portion of the layer of material. A gas flow head is coupled to the optics assembly and defines a partially enclosed volume between the optics assembly and the build surface. The gas flow head includes a gas inflow through which a supply gas flows into the gas flow head, a gas outflow through which a return gas flows out of the gas flow head, and an aperture arranged to permit transmission of the laser energy through the gas flow head to the build surface. The supply gas and return gas define a gas flow profile within the gas flow head.

A method of laser processing of a metallic material is described by means of a focused laser beam having a predetermined transverse power distribution on at least one working plane of the material, comprising the steps of: providing a laser beam emitting source; leading the laser beam along a beam transport optical path to a working head arranged in proximity to the material; collimating the laser beam along an optical axis of propagation incident on the material; focusing the collimated laser beam in an area of a working plane of the material; and conducting the focused laser beam along a working path on the metallic material comprising a succession of working areas, wherein the laser beam is shaped: by reflecting the collimated beam by means of a deformable controlled surface reflecting element having a plurality of independently movable reflection areas, and by controlling the arrangement of the reflection areas to establish a predetermined transverse power distribution of the beam on at least one working plane of the metallic material as a function of the area of the current working plane and/or of the current direction of the working path on the metallic material.

A system and method for automated laser ablation includes an end effector for performing laser ablation at a location with restricted access. The systems and methods of the present disclosure specifically provide for a miniature laser end effector which may be inserted through a port or bore in order to ablate the surface of an internal component of a complex assembly. In several embodiments of the present subject matter, the end effector is mounted on an automated machine and coupled to a laser system.

The invention relates to a device (1) for the additive production of three-dimensional objects (2) by successive, layered, selective exposure and accompanying successive, layered, selective solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam (4), comprising a flow device (11), which is designed to form a first fluid flow (FS1) that flows, particularly in a circuit-like manner, along at least one functional component of the device (1), wherein the first fluid flow (FS1) is laden with contaminants, particularly particulate contaminants, which are process-created, wherein the flow device (11) is designed to form a second fluid flow (FS2), wherein the second fluid flow (FS2) flows between the first fluid flow (FS1) and the at least one functional component of the device (1), directly along the surface of the at least one functional component of the device (1).

An additive manufacturing apparatus performs additive machining by controlling a machining head that includes a wire nozzle to feed a wire to a machining region on a surface of a base material, a beam source capable of emitting a beam to an end of the wire, and a gas nozzle placed such that the beam source is interposed between the gas nozzle and the wire nozzle, the gas nozzle directing a gas toward the machining region, and the additive manufacturing apparatus includes a machining-condition selection unit to obtain an angle that is formed between a direction in which the wire is fed and a travel direction of the machining head, when viewed in a direction in which the beam is emitted, and to select a machining condition for the additive machining on the basis of the angle.

A method for manufacturing an electronic apparatus, includes: providing a preliminary electronic module including an active area having a hole-forming area, and a peripheral area adjacent to the active area; emitting a laser beam while rotating a laser source along a moving path defined along a boundary between the hole-forming area and the active area, the moving path being divided into a first section and a second section; and removing the hole-forming area from the preliminary electronic module to form an electronic module having a module hole. During a first rotation of the laser source along the moving path, the laser beam is not emitted on the first section, and the laser beam is emitted on the second section.