A method of welding a component made from a ferrous alloy to a component made from an aluminum alloy includes machining and cleaning a fay surface on the ferrous alloy component, machining and cleaning a fay surface on the aluminum alloy component, depositing a layer of copper alloy material onto the fay surface of the ferrous alloy component, forming a weld groove on at least one of the layer of copper alloy material deposited on the fay surface of the ferrous alloy component and the fay surface of the aluminum alloy component, and laser welding the layer of copper alloy deposited on the fay surface of the ferrous alloy component and the fay surface of the aluminum alloy component to one another.

Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.

Provided is a laser-weld manufacturing method. The method includes: providing a first component and a second component that are separated from one another by a gap, the gap having a depth and a width and at least one of the first component and the second component having a sacrificial edge-tab; exposing the sacrificial edge-tab to laser energy, the laser energy being sufficient to melt at least a portion of the sacrificial edge-tab; forming a melt-pool in the gap between the first component and the second component, the melt-pool including material from the melted portion of the sacrificial edge-tab; and solidifying the melt-pool to form a weld that joins the first component and the second component together.

A laser welded joint improving the tensile shear strength without causing an increase in the welding time and without using an expensive remote laser head, that is, a laser welded joint obtained by arranging metal sheets overlaid and welding them by a laser beam from the overlaid direction, wherein when a total thickness of the metal sheets welded overlaid is “t” (mm), the width of the weld metal at the joined interface is 0.6t1/3+0.14 (mm) or more.

A laser welded joint improving the tensile shear strength without causing an increase in the welding time and without using an expensive remote laser head, that is, a laser welded joint obtained by arranging metal sheets overlaid and welding them by a laser beam from the overlaid direction, wherein when a total thickness of the metal sheets welded overlaid is “t” (mm), the width of the weld metal at the joined interface is 0.6t1/3+0.14 (mm) or more.

A metal-joining structure (100) includes: an iron alloy part (1); an aluminum alloy part (2); and a joining interface layer (3) provided between the iron alloy part (1) and the aluminum alloy part (2). The joining interface layer (3) includes: an iron-silicon solid-solution-phase sublayer (4) in contact with the iron alloy part (1); an aluminum-silicon eutectic-phase sublayer (5) in contact with the aluminum alloy part (2); and a silicon sublayer (6) provided between the iron-silicon solid-solution-phase sublayer (4) and the aluminum-silicon eutectic-phase sublayer (5).

A metal-joining structure (100) includes: an iron alloy part (1); an aluminum alloy part (2); and a joining interface layer (3) provided between the iron alloy part (1) and the aluminum alloy part (2). The joining interface layer (3) includes: an iron-silicon solid-solution-phase sublayer (4) in contact with the iron alloy part (1); an aluminum-silicon eutectic-phase sublayer (5) in contact with the aluminum alloy part (2); and a silicon sublayer (6) provided between the iron-silicon solid-solution-phase sublayer (4) and the aluminum-silicon eutectic-phase sublayer (5).

There is provided a hollow composite magnetic member obtained by partially reforming a hollow member which is formed of a ferromagnetic material containing Cr of 15 mass % or more and 18 mass % or less, in which the reformed portion includes an alloy containing Cr of 8 mass % or more and 18 mass % and Ni of 6.5 mass % or more and 50 mass % or less. Accordingly, a hollow composite magnetic member having a small width of the nonmagnetic portion and a fuel injection valve having the same can be provided.

There is provided a hollow composite magnetic member obtained by partially reforming a hollow member which is formed of a ferromagnetic material containing Cr of 15 mass % or more and 18 mass % or less, in which the reformed portion includes an alloy containing Cr of 8 mass % or more and 18 mass % and Ni of 6.5 mass % or more and 50 mass % or less. Accordingly, a hollow composite magnetic member having a small width of the nonmagnetic portion and a fuel injection valve having the same can be provided.

Disclosed is a multi-mode laser device for metal manufacturing applications including additive manufacturing (AM), laser cladding, laser welding, laser cutting, laser texturing and laser polishing. The multi-mode laser device configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing, cladding, laser welding, laser cutting, laser texturing and laser polishing through a single device. Dual-mode printing, cladding and welding capability using metal wire and powder feedstock sources in the same device is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.