Methods and systems of using a laser beam to weld an object with a non-flat surface, including curved surfaces, are described, where at least one piece of the object is transparent. An optical guide with a flat surface and an interface surface is placed on a piece of an object to welded. The interface surface is fabricated to form-fit the non-flat surface of the object to be welded, and is opposite the flat surface. A liquid optical medium is applied between the non-flat surface and the interface surface, filling any gaps or surface defects. The laser beam is then transmitted through the optical guide, liquid optical medium, and into the object to be welded, to a location to be welded. The laser beam then welds the object to be welded at pre-determined points.

A welding structure includes: a first metal member and a second metal member that are superimposed and welded together. The first metal member has a hole. The second metal member includes a nugget portion where a part of the second metal member has been melted by heat of laser light and has re-solidified. A peripheral portion of the hole in the first metal member covers the nugget portion. A part of the nugget portion is exposed through the hole.

Certain aspects of the present disclosure provide techniques for making armored cables. An example method for making an armored cable includes forming a strip stock into an armor tubing; welding a seam of the armor tubing in a welding zone; inserting at least one of a first optical fiber or a first wire into a first end of a first guide tube, wherein: the first guide tube extends through the welding zone; the first guide tube protects the at least one of the first optical fiber or the first wire during the welding of the seam; and the first guide tube is not part of the armored cable after the making of the armored cable; and supporting the first guide tube within the armor tubing by a plurality of support legs such that the first guide tube does not contact the armor tubing.

Certain aspects of the present disclosure provide techniques for making armored cables. An example method for making an armored cable includes forming a strip stock into an armor tubing; welding a seam of the armor tubing in a welding zone; inserting at least one of a first optical fiber or a first wire into a first end of a first guide tube, wherein: the first guide tube extends through the welding zone; the first guide tube protects the at least one of the first optical fiber or the first wire during the welding of the seam; and the first guide tube is not part of the armored cable after the making of the armored cable; and supporting the first guide tube within the armor tubing by a plurality of support legs such that the first guide tube does not contact the armor tubing.

A fill tool system that fills, seals, and inspects a heat pipe array, which includes one or more heat pipes with heat pipe working fluid.

The present invention relates to a process for manufacturing a Yankee cylinder. The process comprises welding the first reinforcement flanges of two workpieces of Yankee cylinder section from inside of the cylinder case, preheating and welding the two workpieces of Yankee cylinder section from outside of the cylinder case, and then removing the first, second reinforcement flanges, radial inner end area of the weld and their surrounding material in the workpieces of the Yankee cylinder section, so that the joint of the two workpieces of Yankee cylinder section is machined to meet the final dimension requirements for the Yankee cylinder inner grooves. The present invention is also related to a workpiece of Yankee cylinder section used in the said process.

The present invention relates to a process for manufacturing a Yankee cylinder. The process comprises welding the first reinforcement flanges of two workpieces of Yankee cylinder section from inside of the cylinder case, preheating and welding the two workpieces of Yankee cylinder section from outside of the cylinder case, and then removing the first, second reinforcement flanges, radial inner end area of the weld and their surrounding material in the workpieces of the Yankee cylinder section, so that the joint of the two workpieces of Yankee cylinder section is machined to meet the final dimension requirements for the Yankee cylinder inner grooves. The present invention is also related to a workpiece of Yankee cylinder section used in the said process.

Discussed is a coupling structure including a first member and a second member which are adjacent to each other, the first member and second member are weld-coupled to each other, a welding part of the first member and the second member includes a first welding part formed in the first member and a second welding part formed in the second member with respect to a coupling surface of the first member and the second member, and the first welding part and the second welding part have a mutually asymmetrical shape.

A method for determining a depth of a vapor capillary during laser machining includes: irradiating a machining laser beam onto a workpiece to form the capillary, the beam deflected by a first deflection device along a machining path within a first scan field, irradiating an optical measuring beam onto the workpiece, the measuring beam deflected by a second deflection device relative to the machining laser beam along a scanning path within a scanning area and then together with the machining laser beam by the first deflecting device, acquiring measured distance values along the path based on part of the measuring beam reflected by the workpiece, determining a depth/position of the capillary based on the acquired measured distance values. The scanning area size is based on a position of the laser beam and/or deflection of the laser beam by the first deflection device. A corresponding laser machining system is also provided.

A method for determining a depth of a vapor capillary during laser machining includes: irradiating a machining laser beam onto a workpiece to form the capillary, the beam deflected by a first deflection device along a machining path within a first scan field, irradiating an optical measuring beam onto the workpiece, the measuring beam deflected by a second deflection device relative to the machining laser beam along a scanning path within a scanning area and then together with the machining laser beam by the first deflecting device, acquiring measured distance values along the path based on part of the measuring beam reflected by the workpiece, determining a depth/position of the capillary based on the acquired measured distance values. The scanning area size is based on a position of the laser beam and/or deflection of the laser beam by the first deflection device. A corresponding laser machining system is also provided.