B23K35/0261

SYSTEMS AND METHODS FOR HIGH STRENGTH TITANIUM ROD ADDITIVE MANUFACTURING
20230150027 · 2023-05-18 · ·

A method of titanium rod additive manufacturing may comprise: mixing a plurality of powdered metals comprising titanium, iron, vanadium, and aluminum to produce a powder blend; isostatic pressing the powder blend to form a billet having a cross-sectional profile; cutting the billet to form a rod feedstock having the first cross-sectional profile; loading the rod feedstock into an additive manufacturing machine configured to deposit the rod feedstock; and producing a metallic component from the rod feedstock.

SYSTEMS AND METHODS FOR HIGH STRENGTH TITANIUM ROD ADDITIVE MANUFACTURING
20230150052 · 2023-05-18 · ·

A method of forming a rod feedstock for titanium stir friction welding additive manufacturing may comprise: mixing a plurality of powdered metals comprising titanium, iron, vanadium, and aluminum to produce a powder blend; at least one of die pressing the powder blend to form a die pressed powder or continuously powder rolling the powder blend to form a die pressed powder; and sintering the powder blend to form a rod feedstock having a cross-sectional profile.

AUSTENITIC STAINLESS STEEL WELD JOINT
20230203632 · 2023-06-29 ·

Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr: 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.

Systems and methods for low-manganese welding alloys

The present disclosure relates generally to welding alloys and, more specifically, to welding consumables (e.g., welding wires and rods) for arc welding operations. In an embodiment, a welding consumable includes less than approximately 1 wt % manganese as well as one or more strengthening agents selected from the group: nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron. The welding consumable also includes one or more grain control agents selected from the group: niobium, tantalum, titanium, zirconium, and boron, wherein the welding consumable includes less than approximately 0.6 wt % grain control agents. Additionally, the welding consumable has a carbon equivalence (CE) value that is less than approximately 0.23. The welding consumable is designed to provide a manganese fume generation rate that is less than approximately 0.01 grams per minute during a welding operation.

LASER WELDED JOINT, VEHICLE COMPONENT, MANUFACTURING METHOD OF LASER WELDED JOINT, AND MANUFACTURING METHOD OF VEHICLE COMPONENT

A laser welded joint has weld metal provided between a plurality of steel sheets. A chemical composition of the weld metal has predetermined components, and average hardness of the weld metal is 350 to 540 in Vickers hardness. In the weld metal, distribution density of porosities having a diameter of 2 μm to 50 μm is equal to or less than 5.0 pieces/mm.sup.2. In the weld metal, distribution density of oxide inclusions having a diameter of 3 μm or more is 0.1 to 8.0 pieces/mm.sup.2.

ARC WELDING, CLADDING, AND ADDITIVE MANUFACTURING METHOD AND APPARATUS
20230182225 · 2023-06-15 ·

An arc welding apparatus and corresponding method includes a torch, a non-consumable electrode and a consumable electrode both disposed within the torch, a wire feeder configured to feed the consumable electrode in a vicinity of the non-consumable electrode, a first power source and a second power source that provide independent current, respectively, to the non-consumable electrode and the consumable electrode, and a weld process controller to control outputs of the first power source and the second power source such that a concentrated arc is formed, as a heat source, between the non-consumable electrode and a workpiece, and an inter-electrode arc is formed between the consumable electrode and the non-consumable electrode to melt the consumable electrode. The approach is characterized by low heat input, low distortion, low spatter, and the relative high speed or high deposition of laser and laser-MIG hybrid and other forms of multi-wire/multi-electrode welding, cladding, and additive manufacturing.

WELDING ROD INSPECTION APPARATUS FOR MEASURING WHETHER WELDING ROD IS NORMAL AND INSPECTION METHOD USING THE SAME

Discussed is a welding rod inspection apparatus for measuring whether a welding rod is deformed and an inspection method using the same, and more particularly a welding rod inspection apparatus including a plurality of measures configured to be brought into contact with a predetermined position of a lower end of the welding rod and a support die configured to support the plurality of measurers. The plurality of measurers can be located so as to be spaced apart from each other by a predetermined distance, and each of the plurality of measurers or the support die can be provided with a pressure sensor configured to measure a pressure applied to the plurality of measurers. An inspection method using the plurality of measurers is also discussed.

WELDING APPARATUS AND PLASMA WELDING METHOD
20170341174 · 2017-11-30 ·

The object of the present invention is to provide a welding apparatus and a plasma welding method capable of obtaining deep penetration while suppressing initial investment in a welding apparatus. The welding apparatus of the present invention includes a torch for plasma welding and a power supply device, wherein the power supply device is composed of a first welding power supply used for a TIG welding apparatus, in which a positive terminal is electrically connected with the insert chip and a negative terminal is electrically connected with the electrode, and a second welding power supply used for a TIG welding apparatus, in which a positive terminal is electrically connected with a material to be welded and a negative terminal is electrically connected with the electrode.

WELDING FILLER MATERIAL
20230173621 · 2023-06-08 · ·

A welding filler material includes (in wt.-%): C 0.01-0.05%; N 0.05-0.10%; Cr 20.0-23.0 %; Mn 0.25-0.50 %; Si 0.04-0.10 %; Mo 8.0-10.5 %; Ti 0.75-1.0 %; Nb 3.0-5.0%; Fe max. 1.5%; Al 0.03-0.50%; W 4.0-5.0%; Ta max. 0.5%; Co max. 1.0%; Zr 0.10-0.70% Ni remainder; and impurities resulting from the smelting process.

HIGH-STRENGTH STEEL ALLOWING LOW-TEMPERATURE WELDING AND HIGH-HEAT INPUT WELDING AND PRODUCTION METHOD THEREOF

A high-strength steel allowing low-temperature welding and high-heat input welding and a production method thereof are provided, which belongs to the technical field of steel production. The high-strength steel includes the following chemical components by mass fraction: 0.03-0.16% of C, 0.05-0.5% of Si, 1.0-1.9% of Mn, 0.002-0.02% of P, 0.001-0.01% of S, 0.005-0.07% of A1, 0.005-0.04% of Ti, 0.1-0.5% of Cr, 0.0005-0.005% of B, 0.002-0.01% of Mg+Zr, 0.001-0.008% of O, 0.004-0.01% of N, and the balance of Fe and residual elements. Magnesium and zirconium are added to form magnesium/zirconium oxide, titanium and boron are added to form titanium/boron nitride, and the two types of precipitates work synergistically to improve the microstructure of a heat-affected zone. The method optimizes the chemical composition and production process of existing high-strength steel.