Wires for use in electron beam or plasma arc additive manufacturing of titanium alloys are disclosed. The wires have a first portion comprising a first material, and a second portion comprising a second material. The combination of the first and second materials results in a titanium alloy product of the appropriate composition.

A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.20 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.

Various embodiments of a metal cored wires and methods are disclosed. In one embodiment of the present invention, a metal cored wire comprises a metal sheath and a metal-powder core material comprising manganese particles. The manganese particles are coated with a coating material to reduce the manganese fumes and exposure during welding.

A welding filler metal or a welding filler metal product having, in weight percent: 17.0-23.0% chromium, 5.0-12.0% molybdenum, 3.0-11.0% tungsten, 3.0-5.0% niobium, 0-2.0% tantalum, 1.2-3.0% titanium, 0.005-1.50% aluminum, 0.0005-0.100% carbon, <2.0% iron, <5.0% cobalt, and balance nickel wherein the nickel is 56.0-65.0%. A weld deposit formed from the welding filler metal has a minimum yield strength in the as-welded condition of at least 72 ksi (496 MPa). Also, a weld deposit and a method of forming a weld deposit comprising, in weight percent: 17.0-23.0% chromium, 5.0-12.0% molybdenum, 3.0-11.0% tungsten, 3.0-5.0% niobium, 0-2.0% tantalum, 1.2-3.0% titanium, 0.005-1.50% aluminum, 0.0005-0.100% carbon, <8.0% iron, <5.0% cobalt, and balance nickel wherein the nickel is 56.0-65.0%. The weld deposit has a minimum yield strength in the as-welded condition of at least 72 ksi (496 MPa).

The disclosed technology generally relates to welding, and more particularly to a consumable welding wire for metal arc welding, and a method and a system for metal arc welding using the consumable welding wire. In one aspect, a method of arc welding includes providing a welding wire comprising one or more alkaline earth metal elements. The method additionally includes applying power to the welding wire to generate a plasma arc sufficient to melt the welding wire. The method further includes depositing molten droplets formed by melting the welding wire onto a workpiece at a high deposition rate while regulating to maintain a substantially constant power delivered to the plasma arc.

A secondary cell manufacturing method includes placing a current collector terminal on a plurality of laminated current collector foils from a lamination direction of the current collector foils. The current collector terminal has a first end portion, and a second end portion forming a cutout with the first end portion. The second end portion includes a base part, and a thin-walled part having a smaller thickness than the base part. The secondary cell manufacturing method includes welding the plurality of current collector foils to the current collector terminal by scanning the plurality of current collector foils disposed in the cutout with a laser beam along the first extension direction toward the second end portion while irradiating the plurality of current collector foils with the laser beam.

An assembly includes a first steel component that is joined to a second steel component by a weld joint formed in a hybrid welding process. At least one of the first and second steel components is a through-hardened bearing steel. In the hybrid welding process, base material of the first and second steel components is melted, and a molten filler material including at least 90% nickel is added. The weld joint is formed after solidification of the molten base material and of the molten filler material. The weld joint has a central solidified portion and a peripheral solidified portion, and the central solidified portion includes at least 80% filler material and the peripheral solidified portion includes no more than 20% filler material.

A method and system to manufacture workpieces employing a high intensity energy source to create a puddle and at least one resistively heated wire which is heated to at or near its melting temperature and deposited into the puddle as droplets.

A highly corrosion-resistant spot weldment can be produced at low cost without occurrence of prominent protrusions and the like on the surface. The spot weldment is joined by a nugget formed inside stacked sheet materials through bringing a pair of electrodes arranged opposite to each other into pressure contact with the stacked sheet materials from outside and energizing the stacked sheet materials from the electrodes. The nugget has a diameter that is ≥4√t (t: thickness of sheet material) and a flattening level of 3.5 to 8, which is a ratio of diameter to thickness. Both outer surface parts of the sheet materials are free from protrusions formed due to bulging of molten metal. Even when the electrodes are made of a copper alloy, the increased amount of Cu in the outer surface parts is 0.2 mass % or less with respect to the component composition before spot welding.

A low melt superalloy powder mixture is provided for use with additive manufacturing or welding metal components or portions thereof. The low melt superalloy powder may include by weight about 9.5% to about 10.5% chromium, about 2.9% to about 3.4% cobalt, about 8.0% to about 9.0% aluminum, about 3.8% to about 4.3% tungsten, about 0.8% to about 1.2% molybdenum, about 10% to about 20% tantalum, about 3% to about 12% hafnium, and at least 40% nickel.