Patent classifications
B23K35/28
Al WIRING MATERIAL
There is provided a novel Al wiring material that achieves a favorable high-temperature reliability as well as a favorable workability and bondability during installation and connection to a device. The Al wiring material contains Mg and Si so as to satisfy 0.05≤x1a≤2.5, 0.02≤x1b≤1, and 0.1≤(x1a+x1b)≤3 where x1a is a content of Mg [% by mass] and x1b is a content of Si [% by mass], and contains one or more selected from the group consisting of Sc, Er, Yb, Gd, Ce and Y so as to satisfy 0.001≤x2≤0.5 where x2 is a total content thereof [% by mass], with the balance comprising Al.
Aluminum alloy for brazing and aluminum brazing sheet
An aluminum alloy for flux-free brazing provided for brazing performed via an Al—Si-based brazing material without a flux in a non-oxidizing atmosphere without depressurization, includes: by mass %, 0.01% to 2.0% of Mg; and 0.005% to 1.5% of Bi, wherein in the aluminum alloy, there are more than 10 Mg—Bi-based compounds having a diameter of 0.01 μm or more and less than 5.0 μm in terms of equivalent circle diameter per 10,000-μm.sup.2 visual field and there are less than 2 Mg—Bi-based compounds having a diameter of 5.0 μm or more per 10,000-μm.sup.2 visual field in a cross section parallel to a rolling direction, and in the aluminum alloy, there are less than 5 Bi particles having a diameter of 5.0 μm or more in terms of equivalent circle diameter per 10,000-μm.sup.2 visual field in the cross section parallel to the rolling direction.
CLOSED IMPELLER AND METHOD OF MANUFACTURING THE SAME
A closed impeller (1) includes an impeller main body (2), which is composed of an aluminum alloy and has blades (22) that protrude from a hub (21). A shroud (3) covers the blades. The blades and the shroud are joined together by brazed joints (4). The shroud (3) is formed from a brazing sheet (30) that comprises a core material (31), which is composed of an aluminum alloy, and a filler material layer (320), which is disposed on on an outermost surface (33) of the shroud that opposes or faces the blades when the shroud is brazed to the blades.
Aluminum airfoil
An airfoil includes a first airfoil piece and a second airfoil piece that is bonded to the first airfoil piece at a joint. The first airfoil piece and the second airfoil piece are formed of aluminum alloys. At least one of the aluminum alloys is an aluminum alloy composition that has greater than 0.8% by weight of zinc. The joint includes a braze element of magnesium, zinc, or combinations thereof in a higher concentration than in other portions of the first airfoil piece and the second airfoil piece.
Brazing sheet for flux-free brazing, method for flux-free brazing and method for manufacturing heat exchanger
A brazing sheet for flux-free brazing has an outermost surface brazing filler metal layer, consisting of an Al—Si-based alloy containing 2 to 13% Si in mass %, and an intermediate brazing filler metal layer, consisting of an Al—Si—Mg-based alloy containing 4 to 13% Si and 0.1 to 5.0% Mg in mass %, which are cladded on one or both sides of a core material. In the outermost surface brazing filler metal layer, the number of Si particles having a circle equivalent diameter of 1.75 μm or more is 10% or more of the number having a circle equivalent diameter of 0.8 μm or more, as observed in the direction of the surface layer. The intermediate brazing filler metal layer contains less than 3000 per 10000 μm.sup.2 of Si particles having a circle equivalent diameter of 0.25 μm or more, as observed in a cross section of the brazing filler metal layer.
Brazing sheet for flux-free brazing, method for flux-free brazing and method for manufacturing heat exchanger
A brazing sheet for flux-free brazing has an outermost surface brazing filler metal layer, consisting of an Al—Si-based alloy containing 2 to 13% Si in mass %, and an intermediate brazing filler metal layer, consisting of an Al—Si—Mg-based alloy containing 4 to 13% Si and 0.1 to 5.0% Mg in mass %, which are cladded on one or both sides of a core material. In the outermost surface brazing filler metal layer, the number of Si particles having a circle equivalent diameter of 1.75 μm or more is 10% or more of the number having a circle equivalent diameter of 0.8 μm or more, as observed in the direction of the surface layer. The intermediate brazing filler metal layer contains less than 3000 per 10000 μm.sup.2 of Si particles having a circle equivalent diameter of 0.25 μm or more, as observed in a cross section of the brazing filler metal layer.
Semiconductor substrate support with multiple electrodes and method for making same
A method for manufacturing an electrostatic chuck with multiple chucking electrodes made of ceramic pieces using metallic aluminum as the joining. The aluminum may be placed between two pieces and the assembly may be heated in the range of 770 C to 1200 C. The joining atmosphere may be non-oxygenated. After joining the exclusions in the electrode pattern may be machined by also machining through one of the plate layers. The machined exclusion slots may then be filled with epoxy or other material. An electrostatic chuck or other structure manufactured according to such methods.
Aluminium multi-layered brazing sheet product and fluxless brazing method
A multi-layered brazing sheet product having an aluminium core alloy layer provided on one or both sides with a brazing clad layer material, and an inter-layer material positioned between the aluminium core alloy layer and at least one of the brazing clad layer materials, wherein the brazing layer material(s) is made from an 4xxx-series aluminium alloy having 5% to 15% Si and up to 3% Mg, and wherein the inter-layer material is made from a 1xxx-series aluminium alloy having a purposive addition of Mg of 0.10% to 2.0%. The invention relates also to the use of the brazing sheet product in a fluxless controlled atmosphere brazing process.
ALUMINUM ALLOY BRAZING SHEET AND MANUFACTURING METHOD THEREOF
An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked in this order. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 μm, and the aluminum alloy contains Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %, Si of 1.50 mass % or less, and Fe of 1.00 mass % or less, with the balance being aluminum and inevitable impurities. The brazing material is formed of an aluminum alloy containing Si of 4.00 to 13.00 mass % with the balance being aluminum and inevitable impurities, and, in a drop-type fluidity test, a ratio α (α=K.sub.a/K.sub.b) of a fluid coefficient K.sub.a is 0.50 or more.
ALUMINUM ALLOY BRAZING SHEET
An aluminum alloy brazing sheet may include a sacrificial material having a function of a brazing material on at least one surface of a core material, wherein the sacrificial material has a composition containing: in a mass %, 2% to 5% of Si; 3% to 5% of Zn; and an Al balance with inevitable impurities the core material is made of an Al—Mn-based alloy, an in the core material before brazing, Al—Mn based secondary particles having an equivalent circle diameter of 100 to 400 nm are distributed with a number density of 0.3 to 5 particles/μm.sup.2.