A process is described that includes forming a metal alloy component having a pre-specified three dimensional geometry for use in a nuclear reactor by an additive manufacturing process followed by annealing the formed component at a first annealing temperature within the alpha temperature range of the phase diagram for the metal alloy. A second annealing step at a second annealing temperature lower than the first annealing temperature may be added. Alternatively, annealing may be at an annealing temperature in the alpha+beta temperature range of a phase diagram for the metal alloy, followed by a second anneal in the alpha temperature range of the phase diagram for the metal alloy.

Solder-carbon nanostructure composites and methods of making and using thereof are described. Such composites can be useful for thermal application and can serve, for example, as thermal interface materials (TIMs).

A hermetically sealed filtered feedthrough assembly attachable to an AIMD includes an insulator hermetically sealing the opening of a ferrule with a gold braze. The ferrule includes a peninsula extending into the ferrule opening and the insulator has a cutout matching the peninsula. A sintered platinum-containing paste hermetically seals at least one via hole extending through the insulator. At least one capacitor is disposed on the device side. An active electrical connection electrically connects the capacitor active metallization to the sintered paste. A ground electrical connection electrically connects the capacitor ground metallization disposed within a capacitor ground passageway to the portion of the gold braze along the ferrule peninsula. The dielectric of the capacitor may be less than 1,000 k.

The present invention relates to noble metal-containing components prepared by cold metal transfer (CMT) methods, along with methods of preparing such components by CMT. More especially, an advantageous method of preparing a platinum metal group metal or alloy containing ignition device component by CMT is provided.

In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.

In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.

Methods disclosed herein include using additive manufacturing to create a joint between a first metallic material and a second metallic material that is different from the first metallic material, wherein the porosity of the joint is less than about 0.1 percent by volume measured according to ASTM B-962. The additive manufacturing can be performed such that no intermetallic brittle phase forms between the first metallic material and the second metallic material.

A method for preparing powders of hard alloys, such as Ti and Ti—Zr alloys, using a hydride-dehydride process, and powders produced by the process, are disclosed. The method can be used to manufacture brazing powders. The method is less hazardous and more cost effective than current methods, such as gas atomization, of preparing such braze materials.

A method for preparing powders of hard alloys, such as Ti and Ti—Zr alloys, using a hydride-dehydride process, and powders produced by the process, are disclosed. The method can be used to manufacture brazing powders. The method is less hazardous and more cost effective than current methods, such as gas atomization, of preparing such braze materials.

Provided are: a wear-resistant member using a Cr-based alloy material in which the cost can be reduced as compared with a Co-based alloy material and has wear resistance superior to that of the conventional Co-based alloy material; and a mechanical device using the wear-resistant member. The present invention is a wear-resistant member using a Cr-based alloy material, in which the Cr-based alloy material includes: more than 40 mass % and 65 mass % or less of Cr; 15 mass % or more and 40 mass % or less of Ni; more than 0 mass % and 30 mass % or less of Fe; 5 mass % or more and 16 mass % or less of Nb; 0.1 mass % or more and 0.9 mass % or less of Ti; 0.6 mass % or more and 2.5 mass % or less of C; 2 mass % or less of Mn; and impurities, and in which a mass ratio Ti/Nb of the Nb and the Ti is 0.063 or less.