A jig assembly and method of use are provided for positioning and re-rounding pipes for welding. The jig assembly comprises a first jaw assembly and a second jaw assembly which position and move a coupling onto one pipe then the second pipe for subsequent welding.

A system for securing first and second metal workpieces to a central metal workpiece located therebetween. The system includes clamps to secure the first and second metal workpieces in coaxial alignment with the central metal workpiece, which is rotatable about its axis. Heating elements heat opposed ends of the first metal workpiece and the central metal workpiece, and opposed ends of the second metal workpiece and the central metal workpiece, to a hot working temperature. While the opposed ends are at the hot working temperature, the opposed end of the first metal workpiece is urged against the end opposed thereto of the rotating central metal workpiece, while the central metal workpiece rotates. At the same time, the rotating central metal workpiece's end opposed to the second metal workpiece is engaged with the opposed end of the second metal workpiece. The workpieces are allowed to cool, for bonding the opposed ends.

A system for securing first and second metal workpieces to a central metal workpiece located therebetween. The system includes clamps to secure the first and second metal workpieces in coaxial alignment with the central metal workpiece, which is rotatable about its axis. Heating elements heat opposed ends of the first metal workpiece and the central metal workpiece, and opposed ends of the second metal workpiece and the central metal workpiece, to a hot working temperature. While the opposed ends are at the hot working temperature, the heating elements are removed. The opposed end of the first metal workpiece is urged against the end opposed thereto of the rotating central metal workpiece, while the central metal workpiece rotates. At the same time, the rotating central metal workpiece is pulled against the second metal workpiece to engage the opposed ends thereof with each other. The workpieces are then allowed to cool.

A system for welding two pipes includes a first pipe clamp, a second pipe clamp, a weld torch, an inspection detector, a motor, one or more processors, and a grinder. The weld torch is configured to create a weld joint between the pipes at an interface region between the pipes. The inspection detector is configured to emit an inspection beam of radiation. The motor is operatively associated with the inspection detector to direct the inspection beam of radiation along the weld joint between the pipes. The one or more processors are operatively associated with the inspection detector to determine a profile of the weld joint between the pipes. The grinder is configured to grind at least a portion of the weld joint between the pipes based on the profile of the weld joint between the pipes.

A design for tank fabricating equipment and system comprises a frame supporting opposing arms for supporting one or more tank shells. The opposing arms pivotally engage opposing sides of the tank shells to force them into a circular cross-sectional shape. The arms are provided with rollers for aligning the tank shell with adjacent components during fabrication. In some embodiments, the rollers are provided with a circumferential channel to accommodate welding seams and to ensure alignment of butt joints.

Embodiments are directed to an orbital welding system, including customized orbital weld head fixtures, and computer-controlled programs for performing homogeneous orbital welds. In one scenario, an orbital welding system includes a controller, a shield gas supply system that supplies gases to an orbital welding tool, an electrical supply system that supplies an electrical current to the orbital welding tool, and the orbital welding tool, which includes a welding electrode that is configured to weld two or more items together using the supplied electrical current and the gases supplied by the gas supply system. The controller generates control signals that direct the orbital welding tool, the electrical supply system, and the gas supply system to homogeneously orbital weld the at least two items together, so that the at least two items are homogeneously welded together without using a filler material. Various other methods, systems, and apparatuses are also described.

A system for securing first and second metal workpieces to a central metal workpiece located therebetween. The system includes clamps to secure the first and second metal workpieces in coaxial alignment with the central metal workpiece, and the central metal workpiece is rotatable about its axis. Heating elements heat opposed ends of the first and the central metal workpieces, and opposed ends of the second and the central metal workpieces to a hot working temperature. While the opposed ends are at the hot working temperature, the heating elements are removed, and the opposed ends are engaged with each other, and the opposed ends of the central metal workpiece are rotated relative to the other opposed ends engaged therewith.

A pipe chain system has a chain that is made of a plurality of chain links. Each chain link has a body. The body has a male end and a female end such that the male end matingly engages with the female end of an adjacent chain link. The body has an arcuate underside. The arcuate underside corresponds to a portion of a pipe diameter to which the chain is attached. A pin connection is provided for mating each mating engagement of the male end and the female end of the adjacent chain links such that the chain links are hingedly connected to each other.

A welding jig assembly operable to assist a welder in welding pipe elbows of varying diameters to an adjacent portion of pipe. The welding jig assembly includes a body member that is planar in manner having a first end and a second end. The body member further includes a first arm member and a second arm member that are integrally formed therewith and have a void therebetween. The first arm member and the second arm member have chuck engagement rods extending outward therefrom. The welding jig assembly includes a first set of pipe elbow support members and a second set of pipe elbow support members located on opposing lateral edges of the body member. The sets of pipe elbow support members are arcuate in form and have portions extending outward from opposing sides of the body member. An aperture is formed in the body member to receive a securing chain.

A system and method provide gasless, mechanized, field welding of an exterior of a tubular structure such as a pipeline, without the need for an enclosure. An embodiment consolidates some of the welding equipment on a skid for ease of transport to and from a remote worksite. The gasless weld may be achieved despite the presence of wind, by precisely controlling an arc voltage as disclosed. The footprint and weight of the system may be minimized, along with the associated labor, expense, and environmental impact otherwise incurred by conventional welding techniques using enclosures.