The disclosure provides a method and system for milling injected cutting fluid under different working conditions. By analyzing influence of airflow fields in a milling area under different working conditions on injection of cutting fluid, an influence rule of a helical angle and a rotation speed of a cutter on the flow field is quantitatively analyzed, an optimal target distance of a nozzle, an angle between the nozzle and a milling cutter feeding direction and an angle between the nozzle and the surface of a workpiece are comprehensively determined, the nozzle is set according to a determined setting manner, and lubricating oil is sprayed to the milling area by utilizing the nozzle.

A robotic tool changer ensures inherently safe decoupling operation by only providing pneumatic fluid to a decouple port of a pneumatic coupling mechanism in the case that the tool changer is seated on, and properly aligned with, a tool stand. Pneumatic fluid to decouple the pneumatic coupling mechanism is routed from an air source to the tool stand. A pass-through in the tool stand returns the pneumatic fluid to a pneumatic path in the tool changer leading to a decouple port of the pneumatic coupling mechanism. Hence, the tool changer must be seated on the tool stand for the decouple port to receive pneumatic fluid to operate. Furthermore, a safety coupling is interposed on the pneumatic path between the tool stand and the decouple port. The safety coupling requires the tool changer to be seated on, and properly aligned with, the tool stand to effect the flow of pneumatic fluid—otherwise, the pneumatic fluid is bled to the atmosphere.

In an installing method for installing divided upper tools to upper tool holders disposed to be spaced at an appropriate interval in a left-right direction in a lower portion of an upper table of a press brake, by using a tool changer, a round bar-shaped finger provided in the tool changer is engaged in a circular engagement hole provided at a central portion in the lateral direction of each divided upper tool. The divided upper tool is temporarily positioned in a gap between an upper tool holder to which the divided upper tool is to be installed, and an adjacent upper tool holder. The temporarily positioned divided upper tool is moved in the left-right direction to be installed to the upper tool holder to which the divided upper tool is to be installed.

An upper tool stocker for detachably supporting a plurality of divided upper tools in a press brake includes a stocker main body extending in a left-right direction, and provided with a left-right directional installing groove, attachment portions provided in upper portions of the divided upper tools being detachably installed in the installing groove, wherein the stocker main body includes a front-back directional cutout communicated with the installing groove to remove the divided upper tools downward or in the front-back direction from the installing groove.

A tool for a press brake includes a tool main body, an attachment portion formed on a base end side (one end side) of the tool main body and configured to be detachably attached to a tool installation portion of the press brake by using a tool changer, and a bending portion formed on a tip side (the other end side) of the tool main body and used to bend a plate-shaped workpiece. At a correspondent position, in a lateral direction, in the tool main body to a gravity-center position (the gravity-center position of the tool), an engagement hole having a circular cross-sectional shape to be engaged with a bar-shaped finger of the tool changer extends in a thickness direction (a direction of a thickness of the tool).

Provided herein are a numerical control mechanism, a tool replacement equipment and a tool replacement method, which are used for disassembling a first tool and preparing a second tool according to a tool replacement task and replacing the first tool with a second tool, so as to realize automatic tool replacement, reduce manpower and machine waiting time for the tool replacement, and improve the tool replacement efficiency.

A tool changer 30 with a master half 32 and tool half 34. Mating member 60, 138 enables the master half 32 and tool half to mesh with one another. A securing mechanism has a clasp 70 and a cam 72. The clasps 70 move between a release position and a grasping position. In the grasping position, the master 32 and tool halves 34 are secured together with one another. The cam 72 moves the clasps 70 between the release and grasping positions. From a release position, the master half 32 engages the tool half 34. The master half 32 moves horizontally with respect to the tool half 34. This, in turn, moves the cam 72 from its release position to its grasping position. In the grasping position, the clasps 70 grasp the tool half 34, the cam locks 72 in its grasping position and the master 32 and tool 34 halves secure with one another.

A fast tool changing method with pre-unclamping step for controlling operations of the spindle, tool unclamping cylinder, and tool changing arm. The spindle has one end clamping the tool at the clamping position. The method includes following steps. In a tool pre-unclamping step, the clamp end of the spindle moves the used tool to a pre-unclamping position; the tool unclamping cylinder pushes the used tool to leave a taper of the spindle. In a tool changing step, the tool changing arm rotates to clamp the used tool and pulls the used tool away from the clamp end, and further aligns a target tool with the clamp end. In a tool inserting step, the tool changing arm inserts the target tool into the clamp end, to be clamped therein. Therefore, the tool unclamping and tool clamping operations are accelerated.

A tool changing system of a machining center for machining a workpiece of a vehicle includes a machining unit including a jig portion for loading the workpiece and a tool loading device for loading a tool for machining the workpiece, a first magazine for storing a plurality of first tools, a second magazine for storing a plurality of second tools, and a controller configured to manage changing of the first tool between the machining unit and the first magazine and changing of the second tool between the machining unit.

A machine tool includes: a tool holder which includes a key groove; a spindle drive unit which includes a spindle key that can be fitted into the key groove of the tool holder and a spindle and which removably holds the tool holder; a tool exchanger which includes a grip key and a grip that holds the tool holder at a fixed position with respect to the spindle; and a numerical controller which controls the tool exchanger so as to fit and remove the tool holder with respect to the spindle, and the numerical controller controls the spindle drive unit such that when the tool holder is fitted to the spindle, in a state where the key groove of the tool holder is inserted in the spindle key, the spindle is rotated to press the spindle key to the key groove so as to determine the phase of the tool holder with respect to the spindle.