A spindle with intelligent auto-detection system may comprise a spindle, a shell configured for covering the spindle, a first conducting ring, a second conducting ring and at least a sensor. The spindle has a connecting section and a working section, and the connecting section is configured for connecting a power unit of a processing machine. Moreover, a tool is secured on the working section, and the sensor is positioned in an inner tube of the spindle. The first conducting ring and the second conducting ring in a recess of the shell are respectively electrically connected to the sensor and an analytical instrument. When the spindle is spinning, the sensor is adapted to measure various data of statuses of the spindle and the processing machine, and the obtained data is configured to be sent to the analytical instrument, thereby achieving monitoring effect.

A spindle with intelligent auto-detection system may comprise a spindle, a shell configured for covering the spindle, a first conducting ring, a second conducting ring and at least a sensor. The spindle has a connecting section and a working section, and the connecting section is configured for connecting a power unit of a processing machine. Moreover, a tool is secured on the working section, and the sensor is positioned in an inner tube of the spindle. The first conducting ring and the second conducting ring in a recess of the shell are respectively electrically connected to the sensor and an analytical instrument. When the spindle is spinning, the sensor is adapted to measure various data of statuses of the spindle and the processing machine, and the obtained data is configured to be sent to the analytical instrument, thereby achieving monitoring effect.

A spindle device includes: a spindle housing; a spindle shaft configured to be rotatably supported inside the spindle housing; a spindle mount having an insertion cavity into which the spindle housing is inserted along the axial direction of the spindle shaft; a flange portion projecting outward from the outer peripheral surface of the spindle housing and configured to be removably fixed to an end of the spindle mount that is closer to one opening of the insertion cavity; and a support member configured to support the spindle housing inserted in the insertion cavity by using, as a base, the other end of the spindle mount that is closer to the other opening of the insertion cavity.

A spindle device includes: a spindle housing; a spindle shaft configured to be rotatably supported inside the spindle housing; a spindle mount having an insertion cavity into which the spindle housing is inserted along the axial direction of the spindle shaft; a flange portion projecting outward from the outer peripheral surface of the spindle housing and configured to be removably fixed to an end of the spindle mount that is closer to one opening of the insertion cavity; and a support member configured to support the spindle housing inserted in the insertion cavity by using, as a base, the other end of the spindle mount that is closer to the other opening of the insertion cavity.

A high-speed low runout spindle assembly is provided. The spindle assembly includes a friction drive wheel configured to be coupled to an output shaft of a motor. The friction drive wheel is configured and disposed to directly contact a shank of a bit. A set of bearings is configured to contact the shank of the bit. A bit clamp assembly includes a clamp bearing having a central through-hole dimensioned to accept a lower portion of the shank of the bit. The bit clamp assembly is configured to hold the bit in contact with the set of bearings.

A high-speed low runout spindle assembly is provided. The spindle assembly includes a friction drive wheel configured to be coupled to an output shaft of a motor. The friction drive wheel is configured and disposed to directly contact a shank of a bit. A set of bearings is configured to contact the shank of the bit. A bit clamp assembly includes a clamp bearing having a central through-hole dimensioned to accept a lower portion of the shank of the bit. The bit clamp assembly is configured to hold the bit in contact with the set of bearings.

In a method for automated positioning of a blank in a processing machine provided with a housing and a spindle unit with an electric motor, a control unit for control and electrical supply of the processing machine, a computer producing processing programs for manufacturing workpieces, a workpiece holder, and an image recording unit that optically records image data of a blank received in the workpiece holder, a blank is fixed in the processing machine and the image recording unit produces an image of the blank. A division of the blank into an already processed region and into an unprocessed region based on the image data of the image is performed. A workpiece geometry to be produced is assigned to the unprocessed region of the blank, and a milling operation is performed on the unprocessed region. In a variant of the method, the image recording unit is separate from the processing unit.

In a method for automated positioning of a blank in a processing machine provided with a housing and a spindle unit with an electric motor, a control unit for control and electrical supply of the processing machine, a computer producing processing programs for manufacturing workpieces, a workpiece holder, and an image recording unit that optically records image data of a blank received in the workpiece holder, a blank is fixed in the processing machine and the image recording unit produces an image of the blank. A division of the blank into an already processed region and into an unprocessed region based on the image data of the image is performed. A workpiece geometry to be produced is assigned to the unprocessed region of the blank, and a milling operation is performed on the unprocessed region. In a variant of the method, the image recording unit is separate from the processing unit.

A motor controller includes: a primary frequency control unit that generates a primary frequency command value based on current information of an induction motor and limits the primary frequency command value based on a maximum primary frequency; a rotation speed estimating unit that estimates a slip frequency based on the current information of the induction motor and estimates a rotation speed based on the estimated slip frequency estimation value and the primary frequency command value; a proximity switch that outputs an ON signal or OFF signal when a portion of a rotating body of the induction motor is in proximity or not in proximity; a rotation speed computing unit that computes a rotation speed based on the ON signal and the OFF signal; and a maximum primary frequency computing unit that computes the maximum primary frequency based on the rotation speed computation value.

A motor controller includes: a primary frequency control unit that generates a primary frequency command value based on current information of an induction motor and limits the primary frequency command value based on a maximum primary frequency; a rotation speed estimating unit that estimates a slip frequency based on the current information of the induction motor and estimates a rotation speed based on the estimated slip frequency estimation value and the primary frequency command value; a proximity switch that outputs an ON signal or OFF signal when a portion of a rotating body of the induction motor is in proximity or not in proximity; a rotation speed computing unit that computes a rotation speed based on the ON signal and the OFF signal; and a maximum primary frequency computing unit that computes the maximum primary frequency based on the rotation speed computation value.