This application relates to lubrication, and more particularly to an external cooling MQL manipulator and a machine tool and a lubrication method using the machine tool. The external cooling MQL manipulator includes a suspension structure, a robot arm, a controller and an oil mist generator. The suspension structure fixedly connects the robot arm and a frame, and a nozzle is provided on a free end of the robot arm; an oil mist generator is connected to the nozzle for ejecting oil mists to a processing area. When the machine tool works, the controller selects the corresponding lubrication parameters according to the processing parameters such as the cutter type and the workpiece material. The first motor and the second motor are controlled to rotate by the controller according to real-time changes of the processing positions detected by the detecting component, thereby adjusting the position of the nozzle.

A method of manufacturing a transmission case housing is provided wherein a minimum quantity of lubrication as a compressed air/oil mist is supplied as the housing is rough bored and face milled. The transmission case defines a plurality of transmission fluid drainage holes for draining transmission fluid from the transmission when installed in a vehicle. The housing is positioned with the fluid drainage holes below a central axis of the housing and a plurality of internal bores and faces are bored and face milled on the housing. The compressed air/oil mist is sprayed from the cutting head to cool and lubricate the boring and face milling tools. Machining chips are blown off the rough bored housing through the fluid drainage holes.

Milling tools and methods are disclosed. The method may include moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. Contact between the milling tool and a wall of the bore may be initiated in a region of the wall having a least amount of material at the axial position. The milling tool may include a tool shaft having a longitudinal axis, a first set of radially spaced cutting inserts coupled to the tool shaft, and a directly adjacent second set of radially spaced cutting inserts coupled to the tool shaft and spaced from the first set of cutting inserts along the longitudinal axis. The first and second sets of cutting inserts may be staggered from each other by at least 10 degrees.

An atomizing cutting fluid system. The system includes a common chamber terminating in a shaped droplet nozzle and including a nozzle section immediately behind the shaped droplet nozzle. An atomizer creates spray directly within the common chamber behind the nozzle section. A cutting fluid supply line provides cutting fluid to the atomizer. A high velocity gas nozzle within the nozzle section and behind the droplet nozzle is configured to provide a high velocity gas to entrain the flow of droplets. The nozzle section and droplet nozzle are configured to produce a fully developed droplets-gas flow at a predetermined distance from the droplet nozzle. In a cutting system, the spray system provides a uniform film for a macro or micro cutting operation at sufficient flow rates.

The disclosure provides a milling system and method under different lubrication conditions. The system uses a tool to mill the workpiece, a force measuring system to measure the milling force, a tool change system to replace the tools, a tool storage to store the tools. It can store the tools, provide the lubricating oil to the milling surface, select different tools according to different processing conditions, select the best angle differences of the unequal spiral angle tools according to different conditions comprising dry cutting, casting-type lubrication, minimal quantities of lubrication or minimal quantities of nanofluid lubrication, and/or choose the optimal tool according to different cutting parameters in order to obtain the minimum milling force.

An oil mist recovery, separation and purification device for a minimum quantity lubricant (MQL) grinding process, including: a pneumatic separation mechanism, a pipeline and a fan fixedly connected with one end of the pipeline, wherein the fan is configured to form a negative pressure in the pipeline, one cone-shaped filter mesh mechanism is disposed in the pipeline, and a tip of the cone-shaped filter mesh mechanism faces the side of an air inlet direction of the pipeline; and a filtering and recovery mechanism connected with the pipeline and including a case body, a filtering mechanism and a recovery mechanism, wherein the case body is connected with the pipeline through a connecting part, and the filtering mechanism is connected with the recovery mechanism. The device can separate, recover and reuse oil mist particles in the air.

A tool holder for a minimum quantity lubrication (MQL) device includes a tool holder body, a mixing chamber, a gas passageway, and an oil passageway. The tool holder body is configured for rotation about an axis. The tool holder body has a proximal end configured to be coupled to a spindle of the MQL device and a distal end configured to support a cutting tool for rotation about the axis. The mixing chamber is disposed within the tool holder body. The gas passageway is within the tool holder body and in fluid communication with the mixing chamber. The oil passageway is within the tool holder body and in fluid communication with the mixing chamber. The oil passageway is separate from the gas passageway and configured to receive a liquid lubricant from an oil conduit of the spindle.

An aeronautical aluminum alloy minimum-quantity-lubrication milling machining device includes a machine tool worktable and spindle connected with a machine tool power system. The spindle is connected with a tool holder that is fixed with a cutting tool. The machine tool worktable is provided with a machine tool fixture, the tool holder is connected with a minimum-quantity-lubrication mechanism, the machine tool fixture includes a fixture body that is fixedly provided with a limit block for contact with two adjacent side surfaces of a workpiece, the fixture body is provided with a plurality of clamping elements capable of pressing the workpiece against an upper surface of the fixture body, and a top of the clamping element is provided with a detection member for detecting a relative position between the clamping element and the spindle. The device can avoid interference and contact between a nozzle and the clamping element.

An intelligent switching system for switching internal cooling and external cooling and a method are provided. The system includes a vision system, a cooling system and a control system. The vision system monitors a real-time milling state of a cutter, collects a real-time milling depth image that the cutter mills a workpiece, and transmits the collected real-time milling depth image to the control system. The control system includes a lubrication mode control center, and a motor control center. The lubrication mode control center receives the real-time image transmitted by the image collection control center; analyzes and processes the real-time image to obtain real-time milling depth data of the cutter. The motor control center receives a signal sent by the lubrication mode control center; analyzes and processes the signal, and transmits a control instruction to the cooling system. The cooling system executes a switching command issued by the control system.

The present disclosure provides an internal cooling/external cooling-switching milling minimum-quantity-lubrication intelligent nozzle system and method, relating to the field of milling lubrication. The system includes: a vision system, configured to acquire a real-time milling depth of a workpiece and send the real-time milling depth to a lubrication manner controller for processing; a lubrication system, including an internal cooling system and an external cooling system connected together to a cutting fluid supply source through a reversing device; and the lubrication manner controller, configured to communicate with the vision system and the lubrication system respectively, and control the reversing device to act according to a set milling depth threshold and data acquired by the vision system, so as to adjust and switch to the internal cooling system or the external cooling system to work. Milling depth data of a machine tool is collected, the milling depth data is transmitted to a control center for data analysis and processing, the data is compared with an initially set internal cooling/external cooling switching threshold to obtain the most suitable cooling and lubrication manner under current machining conditions of the machine tool, and the control center controls the internal cooling and external cooling systems according to the obtained result to realize intelligent switching of the cooling and lubrication manner between internal cooling and external cooling.