The disclosure provides a milling system and method under different lubrication conditions. The system uses a tool to mill the workpiece, a force measuring system to measure the milling force, a tool change system to replace the tools, a tool storage to store the tools. It can store the tools, provide the lubricating oil to the milling surface, select different tools according to different processing conditions, select the best angle differences of the unequal spiral angle tools according to different conditions comprising dry cutting, casting-type lubrication, minimal quantities of lubrication or minimal quantities of nanofluid lubrication, and/or choose the optimal tool according to different cutting parameters in order to obtain the minimum milling force.

A detection device includes an idling feed threshold acquiring unit configured to acquire, as an idling feed threshold, a threshold of an acceptable load in an idling feed operation; an expected load acquiring unit configured to acquire, as an expected load, an expected increase in load due to execution of an actual machining operation; a calculating unit configured to calculate, based on the idling feed threshold and the expected load, an actual machining threshold which is a threshold of an acceptable load in the actual machining operation; an actual machining load acquiring unit configured to acquire, as an actual machining load, an actual load during an actual machining operation; and a detecting unit configured to detect, based on the operating mode, an excess of the actual machining load relative to the idling feed threshold or the actual machining threshold.

A method for sensing a cutting-edge load in a motor-driven machine-tool unit having a stator unit and a rotor unit that is rotatable at least about an axis of rotation. The rotor unit includes a tool receiving unit that is adjustable along the axis of rotation and to which a clamping force can be applied, for fixing and clamping a releasably fixable tool shank of a tool. A tool head of the tool includes at least one individual cutting edge. A tool sensor is provided for sensing the load on the tool, the tool sensor being realized as an individual-cutting-edge sensor for sensing a cutting-edge load on the individual cutting edge.

A milling machine can include a frame; a milling assembly coupled to the frame and including a drum housing and a cutting rotor located within the drum housing; a plurality of load detection sensors extending along a width of the cutting rotor; and a controller operatively coupled to each of the plurality of load detector sensors and configured to determine an active cut width of the cutting rotor based on load information received from the plurality of load detector sensors.

Provided is a sensing system for wireless and passive monitoring of strain during a manufacturing process that depends on force to apply the energy into the manufacturing process, the sensing system comprising: at least one surface acoustic wave (SAW) sensor for detecting strain, the at least one SAW sensor being positioned in a force path located on or in the structure of one or more objects under test; and at least one transceiving antenna arrangement being connectable to the at least one SAW sensor, wherein the at least one SAW sensor and the at least one transceiving antenna arrangement are arranged to receive energy from an interrogation signal and output a strain response signal detected by the at least one SAW sensor in response to the interrogation signal.

An assembly for monitoring a semiconductor device under test comprising a mill configured to mill the device, a sensor configured to measure an electrical characteristic of the device, and a computer configured to determine the amount of strain in the device from the electrical characteristic when the mill is milling the device and detect an endpoint of milling at a circuit within the device. In use the endpoints of the milling process of the semiconductor device are detected measuring an electrical characteristic of the device with a sensor during milling determining the amount of strain in the device from the electrical characteristic and detecting an endpoint of the milling process within the device based on the amount of strain.

A tool holder is configured for rotation about a tool holder axis of rotation defining an axial direction. The tool holder, at one axial longitudinal end thereof, has a tool section with a tool-receiving formation for receiving a tool and, at the opposite axial longitudinal end, has a coupling section with a coupling formation for torque-transmitting coupling to a machine spindle of a machine tool. A measuring apparatus is configured for acquiring data relating to the operation of the tool holder. The measuring apparatus has a sensor, in particular an acceleration sensor, with at least two measurement axes. The two measurement axes are oriented substantially radially with respect to the tool holder axis of rotation.

In a method for monitoring an operating behavior of a tool holder, a resultant measurement axis signal is calculated using at least two measurement axis signals of at least two radially oriented measurement axes of a sensor provided in the tool holder. The monitoring is performed using the resultant measurement axis signal or the resultant.

The disclosure provides a milling system and method under different lubrication conditions. The system uses a tool to mill the workpiece, a force measuring system to measure the milling force, a tool change system to replace the tools, a tool storage to store the tools. It can store the tools, provide the lubricating oil to the milling surface, select different tools according to different processing conditions, select the best angle differences of the unequal spiral angle tools according to different conditions comprising dry cutting, casting-type lubrication, minimal quantities of lubrication or minimal quantities of nanofluid lubrication, and/or choose the optimal tool according to different cutting parameters in order to obtain the minimum milling force.

A drilling system including a feed control module, a force control module, a hole breaking control module, a conversion module and a computing unit is provided. The feed control module sets a feed force threshold and a feed speed threshold for the computing unit to determine whether the current mode satisfies a first conversion condition. The hole breaking control module sets a drilling penetration force threshold and a drilling penetration speed threshold for the computing unit to determine whether the current mode satisfies a second conversion condition. The conversion module informs to change the feed force and the feed speed according to the determination results of the two conversion conditions. The force control module provides the feed force. With the drilling system, possible impact on the workpiece due to resistance change which occurs when the drill just touches and nearly gets through the workpiece will be reduced.