Proposed is a torque measurement tester for testing hole-treating rotary tools used on hole treating operations such as drilling, tapping, reaming, countersinking, or the like under real operation conditions for determining the most optimal operations parameters. The torque measurement unit consists of a package of three sensor units, in which the first unit is connected to the frame of the tester via pressure sensors for measuring a thrust force acting in the Z-axis direction, the second sensor unit measures forces acting on the tool in the direction of the X-axis, and the third sensor unit measures forces acting in the Y-axis direction. All measurements are carried out irrespective of each other without mutual effect on the measurement data. The third unit resiliently supports the rotary tool relative to the second unit, while the second unit is connected to the first sensor unit.

Proposed is a method of determining optimal operation conditions for treating holes with a rotary tool by performing a hole treatment operation on a tester under various treatment conditions which are similar to the use of the tool in the industrial production on a real manufacturing equipment. The method consists of changing the treatment conditions and determining those operation parameters at which the treated hole is most optimally satisfies the given technical requirements. A criterion for evaluation of these optimal conditions is equality of pair forces acting on the rotary tool in the X- and Y-axis directions since such a situation prevents sidewise deviation of the tool from the direction of the thrust force applied in the Z-axis direction. The above condition is provided by the specific structure of the tester used for carrying out the method.

An industrial machine including an actuator, a gear reducer, a cutter drum, a cutter bit, a sensor, and a controller. The gear reducer is configured to receive a first rotational energy from the actuator and output a second rotational energy. The cutter drum is supported by a chassis. The cutter drum is driven by the second rotational energy. The cutter bit is coupled to the cutter drum. The sensor is configured to sense a characteristic of the industrial machine. The controller, having a processor and memory, is configured to receive the characteristic of the industrial machine, determine a cutting efficiency based on the characteristic of the industrial machine, and output the cutting efficiency.

A machining system of the present invention includes a robot having a hand, a processing machine to rotate a machining tool, a control unit which controls the processing machine and the robot so as to rotate the machining tool and press a workpiece held by the hand against the machining tool to thereby machine the workpiece, and a force sensor which detects force acting between the workpiece and the machining tool when the workpiece is pressed against the machining tool by the robot and is machined by the machining tool. The control unit regulates the workpiece feed speed of the robot and the rotational speed of the machining tool so that the force value detected by the force sensor is between a predetermined upper threshold and a predetermined lower threshold.

A positioning apparatus for positioning a tactile or optical roughness sensor, a probe or some other measuring instrument with respect to a workpiece can be secured to a movement device of a coordinate measuring machine. The positioning apparatus has a drive that produces a relative movement between two parts of the positioning apparatus, and an inhibiting device, which inhibits the relative movement between the two parts. For this purpose, the inhibiting device has a first friction element and a second friction element each having unlubricated friction surfaces. The friction surfaces are pressed against one another with a normal force that is not variable during the operation of the positioning apparatus. A coefficient of sliding friction that is less than 0.15 acts between the friction surfaces in the case of dryness and without lubrication. Typically, the inhibiting device is arranged in a flexspline of a strain wave gearing.

The present invention relates to the field of ultra-precision cutting technology, specifically to a ultra-precision cutting quasi-static force measurement system based on piezoelectric ceramic sensor. This system includes a piezoelectric ceramic force sensing unit that responds to the force applied by a single-point diamond tool and generates an electric charge signal sent to an external post-processing module. The post-processing module includes a preamplifier circuit for the charge, a low-pass filter circuit, an ADC (Analog-to-Digital Converter) module, a DSP (Digital Signal Processor) and a computer. The computer calculates the actual force F.sub.i applied to the piezoelectric ceramic force sensor at moment i based on the solution of the dynamically changing force f.sub.i at each moment and the accumulation of the dynamically changing forces from previous moment.

The invention relates to a linear guiding device (1) for a feed axis (2), preferably a machine tool (3), comprising at least the following components: At least one sensor surface (4) of the linear guiding device (1) for linearly guiding a carriage (5) or a spindle nut (6); at least one microsensor (7), preferably at least one strain gage (8, 9, 10, 11, 12) and/or at least one resistance temperature sensor (13, 14), for detecting an expansion and/or compression and/or temperature of at least one sensor surface (4), wherein at least one microsensor (7) is permanently connected to at least one sensor surface (4).

With the present invention, a load on a linear guiding device can be directly measured during the machine's operation.

A multi-axis piezoelectric stress-sensing device, a multi-axis piezoelectric stress-sensing device polarization method, and a piezoelectric sensing detection system thereof are disclosed. The piezoelectric sensing detection system is used for a machining tool. The multi-axis piezoelectric stress-sensing device includes a piezoelectric sensing film, a first electrode, a second electrode, a third electrode, and a fourth electrode. The piezoelectric sensing film has four corners. The first electrode, the second electrode, the third electrode and the fourth electrode are located at the four corners of the piezoelectric sensing film, and at least one electrode is used to polarize another electrode according to at least one polarization direction.

A tool received in a tool holding fixture of a tool holder includes a tool shank defining a recess and a force sensor arranged in the recess. During operation of the tool, the force sensor measures a tool force exerted by the tool shank onto the tool holder. A method for measuring a tool force by using the tool includes the steps of: arranging the force sensor between the tool shank and the tool holding fixture; clamping the force sensor by means of a clamping device of the tool holding fixture; operating the tool; and using the force sensor to measure the tool force exerted by the tool shank onto the tool holder.

The state measuring device includes a measurement section attached to the blade portion or to a vicinity of the blade portion to measure a state of the blade portion, an AD converter attached to the cutting tool to acquire a measurement value measured by the measurement section at a predetermined sampling rate and perform AD conversion on the measurement value, a transmission section which transmits, on each acquisition of the measurement value from the AD converter, the acquired measurement value using digital wireless communication, and a monitor device provided outside the cutting tool. The monitor device includes a reception section which receives the measurement value transmitted by the transmission section, and a data management section which causes a display section to display the measurement value and causes a storage section to store the measurement value on each reception of the measurement value by the reception section.