A machining unit for a program-controlled machine tool. In particular, a spindle device for a program-controlled machine tool including a spindle housing; a working spindle which is mounted in the spindle housing in a rotatable manner about a spindle axis and which includes a clamping device for clamping a tool interface that is inserted in a tool receiving section of the spindle device and is configured to hold a milling or boring tool; and a sensor device which is arranged on the spindle housing and which includes at least one structure-borne sound sensor configured to detect structure-borne sounds or vibrations occurring during grinding operations.

A state monitoring method for vibration drilling of a stack structure material is provided. A load power and a torque value of a drilling spindle is monitored during machining. Drilling state are divided according to a machining material of a drill. According to a data of a test library, reference thresholds of two monitoring objects for judging the change of the drilling state are set to achieve the state monitoring for the drilling process. The method monitors the machining process through the monitoring module in the machining system.

A monitoring method and a monitoring system for a machine tool to machine a workpiece are provided. The monitoring method includes the following steps. First, a vibration signal of a spindle of the machine tool is detected. Next, a vibration feature value of the vibration signal is obtained. Whether the vibration feature value exceeds a threshold condition is determined, wherein the threshold condition is determined by a training model based on a predetermined surface quality of the workpiece. When the vibration feature value exceeds the threshold condition, a machining parameter of the machine tool is adjusted.

A live tool system having a live tool and a collar surrounding a rotating shaft or a rotating cutting tool of the live tool. The collar houses at least one sensor capable of monitoring an operating condition proximate to the cutting tool during a cutting operation. Example operating conditions including temperature and vibration. The system also includes a wireless transmitter in communication with the at least one sensor for transmitting a signal for use by a machining center controller.

A method is proposed for operating at least one hand-held power tool, in which a data processing device, realized separately from the hand-held power tool, processes at least one application quantity, in particular a vibration quantity, with respect to a user.

A method for making safe the use of at least one hand-held power tool includes providing at least one item of safety information using at least one evaluation unit of an electronic safety device. The at least one item of safety information is based on at least one application-specific characteristic quantity. The electronic safety device is configured to be fastened to an extremity of a user using a fastening unit.

An apparatus includes a machining executing part causing a machine tool to execute an operation of, while changing a spindle rotation speed of the machine tool in a stepwise manner, machining a workpiece by a predetermined distance or for a predetermined period of time at each spindle rotation speed, a displacement detector detecting a position displacement of a tool during the machining, a cutting force detector detecting a cutting force applied to the tool, a frequency analysis part performing frequency analysis on displacement data and cutting force data for each rotation speed to calculate a displacement spectrum and a cutting force spectrum, and a natural frequency deriving part calculating a compliance spectrum for each spindle rotation speed by deriving the displacement spectrum by the cutting force spectrum, calculating an integrated compliance spectrum by superimposing the compliance spectra, and deriving, as a natural frequency, a frequency showing the largest compliance value.

A cutting tool includes a cutting insert having a cutting edge; a holder holding the cutting insert; a sensor provided in the holder; and an information communication circuitry that is provided in the holder, transmits an inquiry for parameter information related to measurement by the sensor to a management device provided outside the cutting tool, and acquires the parameter information from the management device.

The disclosure relates to a machine tool device, in particular a handheld machine tool device, comprising at least one control and/or regulating unit and at least one drive unit sensor unit for detecting at least one drive unit parameter that can be processed at least in order to control and/or regulate a drive unit of a machine tool and/or in order to output information to an operator of the control and/or regulating unit. According to the disclosure, the machine tool device comprises at least one operator sensor unit in order to detect at least one operator-specific parameter that can be processed at least in order to control and/or regulate the drive unit and/or in order to output information to an operator of the control and/or regulating unit.

A cutting tool may include a base body, a tip, a sensor, and a connector. The base body may have a shank section and a securing section located at a front end of the shank section. The tip may be secured to the securing section and may have a cutting edge. The sensor may be accommodate inside the shank section. The connector may be located inside the shank section and may be oriented outward of the shank section. The connector may include a recess recessed relative to an outer surface of the shank section, and may also include a terminal exposed within the recess and electrically connected to the sensor.