An apparatus for detecting the status of a tool in a machine tool may include: a sensor unit configured to sense acceleration of a spindle of the machine tool in an x-axis direction and a y-axis direction during processing; and a processing device configured to convert the x-axis signal and the y-axis signal, sensed by the sensor unit, into signals capable of representing a cutting force by processing the x-axis and y-axis signals, detect a resultant force, and plot the detected resultant force on a polar coordinate system.

A state monitoring method for vibration drilling of a stack structure material is provided. A load power and a torque value of a drilling spindle is monitored during machining. Drilling state are divided according to a machining material of a drill. According to a data of a test library, reference thresholds of two monitoring objects for judging the change of the drilling state are set to achieve the state monitoring for the drilling process. The method monitors the machining process through the monitoring module in the machining system.

A holder may include a base, an antenna and a sensor. The base has a bar shape extended along a central axis from a first end toward a second end. The base may include a metal member and a first resin. The metal member may include a pocket that is attachable of an insert including a cutting edge. The first resin may be located closer to the second end than the metal member. The antenna may be covered with the first resin. The sensor may be located closer to the pocket than the antenna and may be wired connected to the antenna, and may be measurable a state of the base. This configuration may contribute to solving the problem that handling of wiring becomes complicated.

The present disclosure relates to a vibration damping system and a method for estimating a cutting force of a machine tool using the same, and according to the present disclosure, disclosed is technology including a housing; a stator rotatably positioned at an arbitrary angle in an internal space of the housing; a rotor positioned in a space inside the stator and rotating around an axis of rotation; a spindle rotating with the rotor; a first expander applying an attractive force that pulls the stator when the stator rotates; a second expander applying an attractive force in an opposite direction to the attractive force of the first expander; a first compressor applying a repulsive force that pushes the stator; and a second compressor; to suppress the generation of vibrations of the machine tool, thereby improving machining quality and machining accuracy of a structure.

The present disclosure relates to a method for online monitoring defect of a milling tool, comprising the steps of: 1) installing a vibration sensor module on a machine tool spindle; 2) acquiring initial sample data; 3) setting a threshold value ΔS.sub.0 with a time interval of T; 4) measuring vibration signals of n blades in x, y and z directions in each period T.sub.0; 5) shaping to obtain n strong vibration cutting wave data respectively formed by n blades in x and y directions in each period T.sub.0; 6) analyzing and processing the strong vibration cutting wave data to obtain the difference ΔS.sub.0.sup./ between the cutting strong vibration wave areas formed by each blade in each period T.sub.0; 7) outputting a blade wear or defect signal to a display alarm module according to the constraint conditions by a data comparing and analyzing module, and giving an alarm by a display alarm module.

An intelligent tool holder includes a tool-holder main body and a sensing reading device. The tool-holder main body includes a connecting portion which is provided with a plurality of embedded holes respectively embedded with a sensing element therein to kinetically detect sensed data including stress and strain of the tool-holder main body which are correspondingly formed as being loaded from the processing tool. The sensing reading device includes a housing to outwardly cover the connecting portion of the tool-holder main body. A sensing reading module is provided to read the sensed data of the sensing element transmitted therefrom. An active sensing method having a particular rotational angle is provided, thereby increasing sensing properties, lowering the coupling effects and detecting a global forced condition in a processing procedure.

The invention provides a machining system (201) comprising: a machining apparatus (202), notably an abrasive waterjet cutting system (203), said machining apparatus being adapted for machining a workpiece (204); a monitoring device (228) adapted for monitoring machining conditions of the machining apparatus (202) and/or of the workpiece, the monitoring device comprising a plurality of sensors, said plurality of sensors comprising a first sensor (237) at a first location and a second sensor (239) at a second location which is distant from the first location. The plurality of sensors comprises a fourth sensor (243) which is formed by an array of microphones (254) arranged on a grid. The plurality of sensors comprises accelerometers, strain gauges and microphones. The invention also provides a monitoring method of a machining system (201) wherein a specific benchmark signature is chosen from a library.

A cutting tool may include a base body, a tip, a sensor, and a connector. The base body may have a shank section and a securing section located at a front end of the shank section. The tip may be secured to the securing section and may have a cutting edge. The sensor may be accommodate inside the shank section. The connector may be located inside the shank section and may be oriented outward of the shank section. The connector may include a recess recessed relative to an outer surface of the shank section, and may also include a terminal exposed within the recess and electrically connected to the sensor.

A cutting tool may include a base body, a tip, a sensor, and a cover. The base body may have a shank portion extending in a first direction, a fixation portion, and a recess opening at an outside surface of the shank portion. The tip may be fixed to the fixation portion and may have a cutting edge. The sensor may be positioned inside the recess. The cover may close the recess. Among peripheral surfaces of the shank portion, a first area may face one side in a second direction that is a direction orthogonal to the first direction, and the cutting edge may be positioned further toward the one side in the second direction from the first area. The entirety of the cover may be positioned further toward the other side in the second direction from the cutting edge.

The present invention relates to a method and a device for controlling an ultrasound tool unit for machining a workpiece on a machine tool. For this, a plurality of parameter sets are stored on a storage device of a control device of the machine tool. When controlling an ultrasound transducer of the ultrasound tool unit received on a work spindle of the machine tool on the basis of a sensor signal input into a controller by means of a generator operated by the controller, on the basis of a first parameter set, which is associated with the ultrasound tool unit and sets the operation of the controller, an operating setting of the controller is switched by changing the first parameter set setting the operation of the controller on the basis of a second parameter set, which is associated with the ultrasound tool unit, of the plurality of parameter sets stored on the storage device.