A method for the location determination of the involutes of a pre-gear cut workpiece within a gear-cutting machine using a gear-cut tool comprising the method steps: generating first and second relative movements between the workpiece and the tool; detecting respective, resulting first and second contact between a first tooth flank of the tool and a first tooth flank of the workpiece; and detecting a respective first and second set of coordinates for representing the relative movement of the workpiece and the tool; and determining the angles of rotation, the feeds, the axial distance and the crossed-axes angle of the tool and the workpiece based on the first and second set of coordinates and subsequent calculation of the location of the involutes on the basis of the angles of rotation, the feeds, the axial distance and the crossed-axes angle.

The application relates to a method for the automatic determination of the geometrical dimensions of a tool having a machining region in worm thread form, in particular of a grinding worm, in a gear cutting machine, wherein at least one parameter of the tool is automatically detected and/or determined by means of at least one sensor.

The disclosure provides a work tool positioning system for a work machine comprising a movable work tool. The work tool positioning system comprises a work tool mounted at an end of a movable arm. At least one proximity sensor is provided for providing a proximity signal indicative of a distance between the at least one proximity sensor and an object in front of the proximity sensor. A processor is configured to receive the proximity signal and to calculate a clearance distance between a reference location on the work tool and an object in front of the proximity sensor. An alert system is provided for alerting an operator of the work machine. The processor is configured to activate one or more alerts when the clearance distance is greater than or equal to a first threshold unloading distance.

The invention relates to a method and an arrangement for introducing boreholes into a surface of a workpiece (W) mounted in a stationary manner using a boring tool which is attached to the end face of an articulated-arm robot (KR) and which can be spatially positioned by said robot. The method has the following method steps: positioning the articulated-arm robot-guided boring tool at a spatial position which lies opposite a specified machining location on the workpiece surface at a specified distance therefrom, producing a rigid mechanical connection which supports the end face of the articulated-arm robot (KR) on the workpiece and which can be released from the workpiece surface, and machining the surface by moving the boring tool towards the machining location and subsequently engaging the boring tool with the workpiece (W) at the machining location on the workpiece surface while the end face of the articulated-arm robot (KR) is connected to the workpiece. The invention is characterized by the combination of the following method steps: the boring tool is moved towards the workpiece (W) by means of an NC advancing unit attached to the end face of the articulated-arm robot (KR), the boring process is monitored on the basis of information obtained using a sensor system which detects the position of the boring tool relative to the workpiece surface and which is attached to the end face of the articulated-arm robot (KR), and the boring process is terminated upon reaching a specified boring depth.

A machine tool that can output an abnormal noise is provided. A machine tool includes: an input unit configured to receive an input of a setting for defining an operation mode of the machine tool; a storage unit configured to store sound generated during a normal operation of the machine tool and acquired in advance; a sound collection unit configured to collect sound in the machining area; a sound selection unit configured to extract a part of sound collected in the machining area in accordance with the setting input for outputting sound to the outside of the machine tool; and a sound output unit configured to output sound extracted by the sound selection unit to the outside of the machining area.

A first speed and a second speed slower than the first speed are set as a contact speed when a work w and a detection jig t attached to a tool post are brought into contact with each other to detect a position or a posture of the work w, the work and the detection jig are brought into contact with each other at the first speed, the detection jig and the work contacting each other are separated from each other by a predetermined distance, the work and the detection jig which are separated from each other are brought into contact with each other at the same position at the second speed, and a correction value is obtained based on a tool post position or a spindle angle during the second contact.

The invention relates to a method for determining a position of a work piece and of a tool in a machine tool, in which a work piece is clamped at the machine tool, in which the tool is subsequently inserted into a rotatable spindle shaft by means of a tool holder and the spindle shaft is set into rotation, in which an electrical voltage is applied between the work piece and the tool, in which the tool and the work piece are displaced with respect to one another, and in which a variation in the applied voltage is determined in the event of a contact between the tool and the work piece, and the respective position of the work piece and/or of the tool is determined and recorded in a computing program for control/regulation of the machining of the work piece.

A machining unit for a program-controlled machine tool. In particular, a spindle device for a program-controlled machine tool including a spindle housing; a working spindle which is mounted in the spindle housing in a rotatable manner about a spindle axis and which includes a clamping device for clamping a tool interface that is inserted in a tool receiving section of the spindle device and is configured to hold a milling or boring tool; and a sensor device which is arranged on the spindle housing and which includes at least one structure-borne sound sensor configured to detect structure-borne sounds or vibrations occurring during grinding operations.

A system and method for determining contact between a cutting tool and an electrically conductive workpiece is provided. The cutting tool includes a toolholder and a plurality of cutting inserts mounted in the toolholder. Each of the cutting inserts has an electrically conductive surface layer and are electrically insulated from the toolholder. Each of the cutting inserts are connected in parallel to a first pole of an electric power source via a respective first connection unit and a second connection unit is connected to a second pole of the electric power source and electrically connected to the electrically conductive workpiece. A measuring unit is operatively connected to an analysis unit and is configured to measure an electrical voltage over each of the first connection units. The analysis unit is configured to determine a contact between the cutting tool and an electrically conductive workpiece based on the measured electrical voltages.

Systems and related methods are provided for maintaining a spatial relationship between a tool of the multi-axis machine (e.g., fluid jet nozzle of a fluid jet cutting machine) and a workpiece to be processed by the tool. An example system includes a contour follower apparatus having a sensor and a gimbal assembly operable with the sensor to sense a deviation between a machine focal point and a gimbal assembly focal point defined by the gimbal assembly as the gimbal assembly rides upon the surface of the workpiece during operation. The system may further include a gimbal mount assembly configured to sense a collision event of the gimbal assembly with another object.