Systems, methods, and computer program products for monitoring a health condition of a tool. Operational data is collected from a machine while the machine is operating in a predetermined manner with the tool in each of at least two known health conditions. A plurality of features is extracted from the operational data, a training dataset is generated from the extracted features, and an analytic model is trained using the training dataset. The analytic model can then be used to determine the health condition of the tool by providing features extracted from operational data received from one or more field machines to the analytic model. The analytic model may then determine a health condition of the tool in the field machine based on like features extracted from the operational data from the one or more field machines.

A tooling system that includes a drive unit configured to provide rotational force to a tool member. The tool member is attached at a mount on the drive unit. A camera associated with the drive unit is aligned to capture a target on the tool member. The data is sent to a controller that identifies the tool member based on the target. The controller determines whether the tool member is correct for performing an operation on a work piece. If the tool member is correct, the controller may set one or more operating parameters on the drive unit. If the controller determines that the tool member is not correct, the drive unit is disabled. Further, a signal may be sent to inform an operator of the issue.

A tool shape measurement apparatus for imaging a tool is provided with: a camera for imaging the tool disposed at a previously determined imaging position; a shutter disposed on the opposite side of the tool from the camera; an illuminating device for shining light toward the shutter; and a control device for calculating the shape of the tool from an image of the tool. The illuminating device is disposed so that an image in which the tool is darker than the background of the tool is captured due to light reflected at the reflecting surface of the shutter.

A balance and runout amount adjustment system for a rotary tool includes a rotary tool constituted of a tool holder mounted on a spindle, a balance determining device configured to obtain outer circumference position data of the rotary tool and to determine a mass balance of the rotary tool based on the outer circumference position data obtained, in the course of rotation of the rotary tool and a runout determining device configured to obtain shape data of the rotary tool and to determine a runout amount of the rotary tool based on the shape data obtained, in the course of rotation of the rotary tool. The rotary tool is configured to be capable of adjustment of the mass balance based on the result of the determination made by the balance determining device and capable also of adjustment of the runout amount based on the result of the determination made by the runout determining device.

A tooling system that includes a drive unit configured to provide rotational force to a tool member. The tool member is attached at a mount on the drive unit. A camera associated with the drive unit is aligned to capture a target on the tool member. The data is sent to a controller that identifies the tool member based on the target. The controller determines whether the tool member is correct for performing an operation on a work piece. If the tool member is correct, the controller may set one or more operating parameters on the drive unit. If the controller determines that the tool member is not correct, the drive unit is disabled. Further, a signal may be sent to inform an operator of the issue.

A device for determining a dimension of a tool having a cutting edge includes a first light source configured to emit light parallel to a first axis, an image sensor which is associatable with a second axis extending orthogonally to the image sensor and an analyzing unit. The first axis and the second axis are inclined relative to each other. The device is configured such that the light emitted from the first light source is reflectable by the cutting edge of the tool in such a way that light spots arranged in a line on the image sensor are generatable by the reflected light. The analyzing unit is configured to determine positions of the light spots. The dimension of the tool is determinable based on the positions of the light spots.

A laser projection method including the steps of: irradiating, from a laser projection unit, a workpiece that is a measurement object, with a laser while controlling a plurality of mirror angles; imaging the workpiece with a stereo camera, extracting a contour of the workpiece, and calculating a three-dimensional coordinate; calculating a positional relationship between the laser projection unit and the workpiece by comparing the calculated three-dimensional coordinate of the workpiece contour with the minor angle; and performing coordinate transformation of CAD data information and drawing CAD data from the laser projection unit to the workpiece, based on the positional relationship between the laser projection unit and the workpiece. The machining method including the steps of: selecting a component of a tool; assembling the component; imaging the tool assembled; and determining whether or not a desired tool has been assembled.

A tool cleaning device for a machine tool has a chip removing device which removes the chip, a moving device to which the chip removing device is attachable, a detecting device which detects a storing state of the chip to the tool of the machine tool, an information processing device which processes information according to the storing state of the chip acquired by the detecting device and judges a region where a chip removing is necessary, and a controller of the moving device which moves the chip removing device to the region where the chip removing is necessary judged by the information processing device. The chip stored on the tool is cleaned by the chip removing device.

A lens edging system of the present invention includes: an edger configured to perform edging of a spectacle lens using an edging tool; a shape measurement device configured to measure an edging shape of a circumferential edge of the spectacle lens after edging by the edger; a memory part configured to store information regarding a reference shape of the edging tool used by the edger; a shape comparing and judging part configured to compare a measurement result obtained by the shape measurement device and a reference shape of the edging tool specified from the information stored in the memory part, and judge necessity/non-necessity for exchanging the edging tool based on a comparison result; and an information output part configured to output information regarding necessity for exchange when the shape comparing and judging part so judges.

An optical measuring and/or presetting method for a combined measuring and/or presetting of a set of profile machining tools comprises a plurality of individual profile machining tools is proposed, wherein the individual profile machining tools of the set of profile machining tools are configured for a successive machining of side edges of stone slabs, with at least one tool presetting and/or tool measuring apparatus, by means of which in at least one first tool measuring step an at least partly and/or at least section-wise concave-curved work contour, in particular milling contour or polishing contour, of a first profile machining tool of the set of profile machining tools is optically captured in an at least semi-automated manner, wherein in a first tool presetting step profile coordinates are assigned to the work contour of the first profile machining tool captured in the first tool measuring step, said profile coordinates being stored in a memory unit of the tool presetting and/or tool measuring apparatus.