The present invention provides a multi-degree-of-freedom error measurement system for rotary axes and the method thereof. By producing a first ray, a second ray, and a third ray, the multi-facet reflector and the axicon disposed on an axis average line can receive the first, the second, and the third rays, respectively, for producing a reflective ray, a refractive ray, a first emitted ray, and a second emitted ray. Thereby, errors of the axicon in a plurality of degrees of freedom caused by shift or vibration of the axis average line, such as the x-axis radial error, the y-axis radial error, the axial error, the x-axis tilt error, the tilt error for the y-axis, and the angular alignment error for rotation can be measured.

A position measurement method to measure a position of an object in a machine tool includes a tool sensor position acquisition stage, a reference block position acquisition stage, a relative position calculation stage, a reference tool position acquisition stage, a position measurement sensor measurement stage, a length compensation value calculation stage, and a position measurement stage. In the position measurement stage, the measurement position of the object is compensated using a length direction compensation value of a position measurement sensor calculated in the length compensation value calculation stage. The object is measured by the position measurement sensor installed to a main spindle.

An error identification method includes a tool sensor position acquisition stage, a reference block position acquisition stage, a relative position calculation stage, a reference tool position acquisition stage, a position measurement sensor measurement stage, a length compensation value calculation stage, a diameter compensation value acquisition stage, a position measurement stage, a position compensation stage, and a geometric error identification stage. The diameter compensation value acquisition stage acquires a radial direction compensation value of the position measurement sensor with the measured jig. The position measurement stage indexes the rotation axis to a plurality of any given angles and measures respective positions of the measured jig. The position compensation stage compensates the position measurement value at the position measurement stage using the length direction compensation value and the radial direction compensation value. The geometric error identification stage identifies the geometric error from the plurality of position measurement values.

A contactlessly or tactilely measuring measuring system having a multipurpose interface socket for accommodating and for connecting a contactlessly or tactilely measuring measuring device having a light transmitter and a light receiver, for determining the position of a tool or for determining the longest cutting edge of a rotating tool in a machine tool. The multipurpose interface socket has the following features: at least one mechanical stop, corresponding to a counterstop on the measuring device, for accommodating and repeatably placing the measuring device on the multipurpose interface socket; at least one second signal transfer point on the multipurpose interface socket, which corresponds to a first signal transfer point on the measuring device; and at least one second fluid transfer point on the multipurpose interface socket, which corresponds to a first fluid transfer point on the measuring device.

A contactlessly measuring measuring system having a contactlessly measuring measuring device with a light transmitter portion and a light receiver portion, for determining the position of a tool or for determining the longest cutting edge of a rotating tool, wherein an optical lens arrangement for shaping and focusing a light beam from the light transmitter portion to the light receiver portion is associated with the light transmitter portion and/or the light receiver portion, the optical lens arrangement being accommodated in a lens mount, and the lens mount having an inner and an outer sleeve which in each case is cylindrical, at least in sections, and the lens arrangement is inserted into the inner sleeve, which is at least partially enclosed by the outer sleeve, and the lens mount together with the lens arrangement is accommodated in a wall of the light transmitter portion and/or of the light receiver portion.

A contactlessly measuring system having a contactlessly measuring device, with a light transmitter portion and a light receiver portion, for determining the position of a tool or for determining the longest cutting edge of a rotating tool in a tool machine. A light barrier system is formed by the light transmitter portion and the light receiver portion, each being associated with a leg of an essentially U-shaped support structure of the measuring device. A fluid blowing device, associated with the measuring device, is provided for cleaning a tool to be measured, and/or a sealing air feed is provided in the area of a measuring beam of the measuring device designed as a light barrier measuring system, and/or a protective/closing device is provided at the light transmitter portion and/or the light receiver portion of the measuring device designed as a light barrier measuring system.

A method for checking a tool uses a device with a light emitter for beam emission for tool scanning and with a beam receiver for beam reception and for outputting a shadow signal; and an evaluation unit for processing the shadow signal; rotation of the tool; moving the tool until it reaches a starting position in which the blade dips into the beam and shades this such that a threshold of a range of the evaluation unit is reached or undershot; moving the tool, starting from the starting position, out of the beam and registering the shadow signal; ascertaining that the shadow signal for a cutting edge does not fall below the lower switching threshold or exceed the upper switching threshold such that a shadow signal lies above the lower and below the upper switching threshold; wherein the feed is determined in proportion to a measurement range.

An optical tool measurement device for a machine tool is described. The device includes a light source for directing light towards a tool-sensing region and a sensor for detecting light from the tool-sensing region. A shutter assembly for selectively protecting the sensor from contamination is also provided. The shutter assembly is to provide a closed configuration in which the sensor is covered by the shutter assembly thereby preventing contamination of the sensor and an open configuration in which light can pass to the sensor through a first aperture of the shutter assembly. Furthermore, the shutter assembly is configured to additionally provide a constricted configuration in which light can pass to the sensor through a second aperture of the shutter assembly, the second aperture being smaller than the first aperture. In this manner, the device has enhanced resistance to contaminants, such as swarf and coolant, present in the machine tool environment.

There is provided a tool shape measuring apparatus that allows detection of shape abnormality in a tool having a plurality of cutting edges with a simple configuration. A light receiving section 6 includes a light receiving face 9 perpendicular to an optical axis 6b of a light receiving lens 6a. In the light receiving face 9, there are disposed a plurality of line sensors 8 arranged in different directions from each other, each line sensor having a plurality of sensor elements arranged in one direction. The line sensor 8 is disposed across a first area not reached by the irradiation light L as being completely blocked by the tool 4, a second area disposed adjacent the first area and reached by the irradiation light L with a portion thereof being blocked, and a third area disposed adjacent the second area and reached by the irradiation light L not blocked at all. A calculation section 21 checks change occurring in output states of the line sensor 8 associated with rotation of the tool 4 and specifies a contour position of the tool 4 based on a center position in the second area when the number of the sensor elements included in the second area becomes minimal.

A processing unit for measuring and controlling a rotary-driven tool, wherein the processing unit is connectable to a light barrier arrangement, which comprises a light-transmitting unit and a light-receiving unit, wherein the processing unit is configured to receive from the light-receiving unit signals that are at least approximately proportional to shading generated by the rotary-driven tool and/or at least one cutting edge of the rotary-driven tool at a first measuring position. The processing unit is further configured to evaluate the signals received and to transmit control signals to the light barrier arrangement, wherein the evaluation of the signals received by the processing unit comprises the following steps: determination of an interference signal component and/or a useful signal component of the received signal; and provision of information about the useful signal component, the interference signal component and/or the received signal for forwarding to a numerical controller of a machine tool.