Patent classifications
B24B53/085
Method for machining bevel gears using an eccentrically-moved dressable cup grinding wheel
A method which is executed in a grinding machine comprising a) rotationally driving a cup grinding wheel around an axis of rotation of a tool spindle at a first speed, b) rotationally driving a dressing tool around an axis of rotation of a dressing spindle at a second speed, c) carrying out a dressing method using the dressing tool, wherein a predetermined, fixed speed ratio is specified between the first speed and the second speed, and after steps (a), (b), and (c): i. eccentrically rotationally driving the cup grinding wheel around the axis of rotation of the tool spindle at a first machining speed using the eccentric drive, ii. carrying out a grinding method, wherein the bevel gear workpiece is machined by grinding using the cup grinding wheel.
PLUNGE DRESSING METHODS AND SYSTEMS FOR PRODUCING A GRINDING WHEEL FOR SPIRAL-BEVEL AND HYPOID GEAR MANUFACTURE
Method and systems are disclosed for plunge dressing of a spiral bevel gear-grinding wheel. The method includes providing a dressing roll for plunge dressing of a spiral bevel gear-grinding wheel, the dressing roll including: a body portion having an axis of rotation, a radial extent about said axis, and an axial extent, the body portion integrally comprising: a base portion configured for connection to a drive motor, a first cutting surface, and a second cutting surface, and plunge dressing of the spiral bevel gear-grinding wheel based upon the interference calculation. Some embodiments include determining whether interference will occur between the grinding wheel and the dressing roll before plunge dressing.
PLUNGE DRESSING METHODS AND SYSTEMS FOR PRODUCING A GRINDING WHEEL FOR SPIRAL-BEVEL AND HYPOID GEAR MANUFACTURE
Method and systems are disclosed for plunge dressing of a spiral bevel gear-grinding wheel. The method includes providing a dressing roll for plunge dressing of a spiral bevel gear-grinding wheel, the dressing roll including: a body portion having an axis of rotation, a radial extent about said axis, and an axial extent, the body portion integrally comprising: a base portion configured for connection to a drive motor, a first cutting surface, and a second cutting surface, and plunge dressing of the spiral bevel gear-grinding wheel based upon the interference calculation. Some embodiments include determining whether interference will occur between the grinding wheel and the dressing roll before plunge dressing.
METHOD FOR DRESSING A GRINDING TOOL
Method for dressing a grinding tool by means of a machine tool including dressing the grinding tool with a form dressing roller and generating a tool profile on the grinding tool by a contact between the rotating grinding tool and the rotating form dressing roller along a dressing path, and generating relative movement therebetween along the dressing path automatically with the aid of two or more NC axes, wherein during the relative movement along the dressing path and during the contact between the form dressing roller and the grinding tool, each of the NC axes has an axial velocity with an absolute value greater than zero, and none of these NC axes carries out a directional reversal or comes to a standstill.
METHOD FOR DRESSING A GRINDING TOOL
Method for dressing a grinding tool by means of a machine tool including dressing the grinding tool with a form dressing roller and generating a tool profile on the grinding tool by a contact between the rotating grinding tool and the rotating form dressing roller along a dressing path, and generating relative movement therebetween along the dressing path automatically with the aid of two or more NC axes, wherein during the relative movement along the dressing path and during the contact between the form dressing roller and the grinding tool, each of the NC axes has an axial velocity with an absolute value greater than zero, and none of these NC axes carries out a directional reversal or comes to a standstill.
MEASUREMENT OF CHARACTERISTIC VARIABLES OF A PRECISION MACHINING TOOL
The invention relates to a machine for the precision machining of toothed workpieces, which machine comprises a tool spindle (30) for mounting a precision machining tool (31). The tool spindle can be driven to rotate about a tool spindle axis (B) by means of a tool spindle drive (32). A control device (70) takes at least one measurement of the distance from the precision machining tool (31) by means of a distance sensor (60) and, on the basis of said measurement(s), determines at least one characteristic variable of the precision machining tool, in particular the outer diameter thereof. The distance sensor can operate optically in particular.
MEASUREMENT OF CHARACTERISTIC VARIABLES OF A PRECISION MACHINING TOOL
The invention relates to a machine for the precision machining of toothed workpieces, which machine comprises a tool spindle (30) for mounting a precision machining tool (31). The tool spindle can be driven to rotate about a tool spindle axis (B) by means of a tool spindle drive (32). A control device (70) takes at least one measurement of the distance from the precision machining tool (31) by means of a distance sensor (60) and, on the basis of said measurement(s), determines at least one characteristic variable of the precision machining tool, in particular the outer diameter thereof. The distance sensor can operate optically in particular.
Dressing device and gear grinding device
This dressing device has: a gear grinding tool spindle (7) that rotatably supports a screw-shaped grindstone (10); and a dressing tool (30) that dresses the screw-shaped grindstone (10). The dressing device dresses the screw-shaped grindstone (10) by driving the screw-shaped grindstone (10) to rotate, and causing the relative motion of the screw-shaped grindstone (10) and/or the dressing tool (30). The dressing device performs a dressing process on the screw-shaped grindstone (10) in a manner such that the pressure angle changes along the direction of the tooth line by means of moving the screw-shaped whetstone (10) and/or dressing tool (30) at a fixed speed and altering the speed of rotation of the screw-shaped grindstone (10), or rotating the screw-shaped grindstone (10) at a fixed speed and altering the speed of motion in the axial direction of the screw-shaped grindstone (10) and/or the dressing tool (30).
Dressing device and gear grinding device
This dressing device has: a gear grinding tool spindle (7) that rotatably supports a screw-shaped grindstone (10); and a dressing tool (30) that dresses the screw-shaped grindstone (10). The dressing device dresses the screw-shaped grindstone (10) by driving the screw-shaped grindstone (10) to rotate, and causing the relative motion of the screw-shaped grindstone (10) and/or the dressing tool (30). The dressing device performs a dressing process on the screw-shaped grindstone (10) in a manner such that the pressure angle changes along the direction of the tooth line by means of moving the screw-shaped whetstone (10) and/or dressing tool (30) at a fixed speed and altering the speed of rotation of the screw-shaped grindstone (10), or rotating the screw-shaped grindstone (10) at a fixed speed and altering the speed of motion in the axial direction of the screw-shaped grindstone (10) and/or the dressing tool (30).
Method for the production of a dressing tool for a grinding tool
A method for the dressing of a multi-thread grinding worm by a dressing roll, wherein the grinding worm has at least two screw channels which are arranged parallel to another, which screw channels extend helically around an axis of the grinding worm and wherein the dressing roll has at least two adjacent dressing profiles which are arranged along an axis of the dressing roll, wherein the dressing profiles of the dressing roll are guided simultaneously through adjacent screw channels of the grinding worm during the dressing of the grinding worm. To improve the precision of the dressing the method includes the steps: a) execution of a first partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through first adjacent screw channels of the grinding worm; b) execution of at least one second partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through second adjacent screw channels of the grinding worm, wherein the second adjacent screw channels are, compared with step a), offset in the direction of the axis of the grinding worm by at least one screw channel of the grinding worm.