Methods, systems, and apparatus, including computer programs encoded on a computer storage medium that automatically calibrates robots and sensors assigned to perform a task in an operating environment. One of the methods includes obtaining a representation of a robotic operating environment. A user selection of a plurality of components to be configured to operate in the robotic operating environment is received. A mapping is obtained between pairs of components to be calibrated and one or more respective calibration processes to perform to calibrate each pair of components. From the mapping, one or more calibration processes to be performed on pairs of components based on the user selection of the plurality of components is computed. Calibration instruction data describing how to perform the one or more calibration processes to be performed on the pairs of components of the user selection is determined and presented.

A method is for operating a manipulator that has a movement device, a compensating device, and a tool. In the method, a relative displacement of the compensating device, with respect to a target position, is sensed during setting-up and is taken into account in a subsequent control of the manipulator.

One embodiment can provide a robotic system. The system can include a machine-vision module, a robotic arm comprising an end-effector, and a robotic controller configured to control movements of the robotic arm to move a component held by the end-effector from an initial pose to a target pose. While controlling the movements of the robotic arm, the robotic controller can be configured to move the component in a plurality of steps. Displacement of the component in each step is less than or equal to a predetermined maximum displacement value.

A robot system includes a robot that self-travels along a traveling shaft and is provided with a position detection sensor at a distal end, a support member that has a plurality of reference positions juxtaposed and supports a workpiece, a plurality of calibration members that are juxtaposed along the traveling shaft, and a control device, in which the calibration members each have a calibration position, and the control device is configured to cause the robot to move by a predetermined first distance along the traveling shaft, calibrate position coordinates of the robot based on position coordinates of the calibration positions detected by the position detection sensor, and subsequently calibrate position coordinates of the workpiece based on position coordinates of the reference positions detected by the position detection sensor.

A calibration method for a robotic arm system is provided. The method includes: capturing an image of a calibration object fixed to a front end of the robotic arm by a visual device, wherein a pedestal of the robotic arm has a pedestal coordinate system, and the front end of the robotic arm has a first relative relationship with the pedestal, the front end of the robotic arm has a second relative relationship with the calibration object; receiving the image and obtaining three-dimensional feature data of the calibration object according to the image by a computing device; and computing a third relative relationship between the visual device and the pedestal according to the three-dimensional feature data, the first relative relationship, and the second relative relationship to calibrate a position error between a physical location of the calibration object and a predictive positioning-location generated by the visual device.

Embodiments provide measurement systems having a coordinate measuring machine, a workpiece storage apparatus, and a robot for delivering workpieces from the workpiece storage apparatus to the coordinate measuring machine, and methods for orienting and operating such systems. Illustrative embodiments employ a reference geometry tool on the robotic arm, and kinematic locators on the coordinate measuring machine and/or on the workpiece storage apparatus to define a coordinate system common to the coordinate measuring machine, the workpiece storage apparatus, and the robot.

A method, instructions for which are executed from a computer-readable medium, calibrates a robotic camera system having a digital camera connected to an end-effector of a serial robot. The end-effector and camera move within a robot motion coordinate frame (“robot frame”). The method includes acquiring, using the camera, a reference image of a target object on an image plane having an optical coordinate frame, and receiving input signals, including a depth measurement and joint position signals. Separate roll and pitch offsets are determined of a target point within the reference image with respect to the robot frame while moving the robot. Offsets are also determined with respect to x, y, and z axes of the robot frame while moving the robot through another motion sequence. The offsets are stored in a transformation matrix, which is used to control the robot during subsequent operation of the camera system.

In one aspect, there is provided a computer-implemented method that includes receiving a request to generate workcell data representing physical dimensions of a workcell having a physical robot arm, executing a calibration program that causes the physical robot arm to move within the workcell and record locations within the workcell at which the robot arm made contact with an object, generating, from the locations within the workcell at which one or more sensors of the robot arm recorded a resistance above a threshold, a representation of physical boundaries in the workcell, obtaining an initial virtual representation of the workcell, and updating the initial virtual representation of the workcell according to the representation of physical boundaries generated from executing the calibration program.

Embodiments of present disclosure relates to an apparatus and a method for calibrating a laser displacement sensor for use with a robot. The apparatus comprises an auxiliary object arranged in a work space of the robot or held by the robot and comprising a planar surface adapted to be detected by the laser displacement sensor; and a controller configured to: determine a characteristic point on the planar surface of the auxiliary object based on a detection result from the laser displacement sensor; cause the laser displacement sensor to point at the characteristic point for plural times with the same angle and different distances to obtain an orientation of the laser displacement sensor; and cause the laser displacement sensor to point at the characteristic point for plural times with different angles and the same distance to obtain a relative position relationship between the laser displacement sensor and the robot.

According to one aspect of the present invention, disclosed is an automatic calibration method for a calibration device connected to a camera that is disposed the end effector of a robot and to a robot controller for controlling the robot. The method comprises the steps of: acquiring, from the camera and the robot controller, a robot-based coordinate system and an image of a marker marked in the work area of the robot (wherein the acquired image and robot-based coordinate system are recorded while the end effector is moved to a plurality of sample coordinates); and estimating the position of a robot coordinate system-based marker by using the acquired image and robot-based coordinate system.