This invention relates to a novel application of liquid-infused surface materials (LISM) to at least a portion of one or more surfaces of razor components (e.g., frame, housing, clips, blade supports, blade body, blade edge, lubricating bodies, guard, handle, grip, button). If applied to a skin contacting surface of a component, the one or more LISM layers may generally be abrasion-resistant, long-lasting or non-erodible, desirably elevating shaving performance, such as glide, comfort, rinsing, and cleanliness, while also simplifying the manufacturing process.

The present disclosure relates to a method of forming a coating on a blade for a shaver, the method comprising: a first step of evaporating a portion of a supply of a lubricating coating material in a negative pressure chamber, wherein the blade is positioned in the negative pressure chamber adjacent to the supply of the lubricating coating material such that the portion of the lubricating coating material evaporates from the supply and coats the blade; a second step, performed after the first step, of sintering the portion of the lubricating coating material coating the blade by heating the blade to a temperature above the melting temperature of the lubricating coating material; and a third step, performed after the second step, of cooling the blade after sintering to a room temperature.

The present disclosure relates to a method of forming a coating on a blade for a shaver, the method comprising: a first step of evaporating a portion of a supply of a lubricating coating material in a negative pressure chamber, wherein the blade is positioned in the negative pressure chamber adjacent to the supply of the lubricating coating material such that the portion of the lubricating coating material evaporates from the supply and coats the blade; a second step, performed after the first step, of sintering the portion of the lubricating coating material coating the blade by heating the blade to a temperature above the melting temperature of the lubricating coating material; and a third step, performed after the second step, of cooling the blade after sintering to a room temperature.

A shaving blade is disclosed herein. An embodiment of the present disclosure provides a shaving blade including: a substrate including a cutting edge at which a sharp substrate tip is formed, wherein the substrate has a thickness T10 measured at a distance D10 that is 10 micrometers away from the substrate tip, the thickness T10 having a value between 3.18 micrometers and 3.66 micrometers, and a thickness T100 measured at a distance D100 that is 100 micrometers away from the substrate tip, the thickness T100 having a value between 14.82 micrometers and 18.85 micrometers.

A razor blade having a substrate with a cutting edge being defined by a sharpened tip and novel dimensions is provided. The substrate has dimensions of volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The substrate is coated with one or more materials and has novel volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The total volume of the substrate at 2 micrometers back from the ultimate tip is at or below about 27.3 cubic micrometers and at or below about 33 cubic micrometers for a coated substrate at the same distance. These dimensional values are measured robustly with an atomic force microscope and provide reduced cut forces for improved blade performance.

A razor blade having a substrate with a cutting edge being defined by a sharpened tip and novel dimensions is provided. The substrate has dimensions of volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The substrate is coated with one or more materials and has novel volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The total volume of the substrate at 2 micrometers back from the ultimate tip is at or below about 27.3 cubic micrometers and at or below about 33 cubic micrometers for a coated substrate at the same distance. These dimensional values are measured robustly with an atomic force microscope and provide reduced cut forces for improved blade performance.

A razor blade having a substrate with a cutting edge being defined by a sharpened tip and novel dimensions is provided. The substrate has dimensions of volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The substrate is coated with one or more materials and has novel volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The total area of the substrate at 2 micrometers back from the ultimate tip is at or below about 1.093 square micrometers and at or below about 6.511 square micrometers for a coated substrate at the same distance. These dimensional values are measured robustly with an atomic force microscope and provide reduced cut forces for improved blade performance.

A razor blade having a substrate with a cutting edge being defined by a sharpened tip and novel dimensions is provided. The substrate has dimensions of volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The substrate is coated with one or more materials and has novel volumes, cross-sectional areas, and thicknesses at or near the ultimate tip (e.g., at a distance up to about 2 micrometers from the sharpened tip). The total area of the substrate at 2 micrometers back from the ultimate tip is at or below about 1.093 square micrometers and at or below about 6.511 square micrometers for a coated substrate at the same distance. These dimensional values are measured robustly with an atomic force microscope and provide reduced cut forces for improved blade performance.

A method for re-coating a razor blade (30) of a razor cartridge (10) comprises removing the razor blade (30) attached to a blade support (40) from a housing (20) of the razor cartridge (10). The method also comprises inducing a relative movement between a PTFE material and an edge (32) of the razor blade (30) attached to the blade support (40) to deposit PTFE onto at least a portion of a surface of the edge (32) of the razor blade (30) to form a re-coated razor blade (30) attached to the blade support (40). The method further comprises arranging the re-coated razor blade (30) attached to the blade support (40) into a housing (20) of a razor cartridge (10). A device (100, 200) for re-coating a razor blade (30) is also disclosed.

The present disclosure provides a razor blade coating by a physical vapor deposition method through performing a deposition with a single composite target composed of dissimilar materials with their area ratio defined to be varied in the single composite target in the direction of transferring the razor blade subject to the deposition, thereby forming a single layer in which the composition ratio of the dissimilar materials gradually changes in the thickness direction of the coating layer to improve the durability of the razor blade coating layer.