A cutting unit in a packaging machine for separating a series of finished packages containing a predetermined number of products from a continuous packaging or bundle advancing on a conveyor, comprising a frame, which supports a pair of side cutting blades and a pair of upper cutting and lower cutting blades arranged facing four sides of the continuous bundle, wherein the two pairs of blades can be alternately moved forward and backward between a rest position separated from the continuous bundle, and an engagement position on the continuous bundle containing groups of the products arranged on two flanked rows and wrapped in a film of extendable plastic material, each pair of blades being driven in an alternating forward and backward movement for engagement with and disengagement from the continuous bundle by a double crank actuated by a single motor.

A cutting unit in a packaging machine for separating a series of finished packages containing a predetermined number of products from a continuous packaging or bundle advancing on a conveyor, comprising a frame, which supports a pair of side cutting blades and a pair of upper cutting and lower cutting blades arranged facing four sides of the continuous bundle, wherein the two pairs of blades can be alternately moved forward and backward between a rest position separated from the continuous bundle, and an engagement position on the continuous bundle containing groups of the products arranged on two flanked rows and wrapped in a film of extendable plastic material, each pair of blades being driven in an alternating forward and backward movement for engagement with and disengagement from the continuous bundle by a double crank actuated by a single motor.

A cutting unit in a packaging machine for separating a series of finished packages containing a predetermined number of products from a continuous packaging or bundle advancing on a conveyor, comprising a frame, which supports a pair of side cutting blades and a pair of upper cutting and lower cutting blades arranged facing four sides of the continuous bundle, wherein the two pairs of blades can be alternately moved forward and backward between a rest position separated from the continuous bundle, and an engagement position on the continuous bundle containing groups of the products arranged on two flanked rows and wrapped in a film of extendable plastic material, each pair of blades being driven in an alternating forward and backward movement for engagement with and disengagement from the continuous bundle by a double crank actuated by a single motor.

Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

It is often required to cut designs with inner geometries in foam blocks. In traditional method of cutting with hotwire, cutting can only start from outer edge. This results in a cut line between outer and inner geometries, weakening the design. In this invention, an intelligent rigid heating tool is proposed, that can pierce the raw material in the middle, without having to start from outer edge. A latching mechanism for providing double side support for the rigid cutting tool is proposed. An automatic tool path generation method is also proposed, to prevent the tool from cutting the block, when piercing or retracting. A flexible knife is proposed in this knife, that can make the system compact. A sensor to measure deflection in the knife is also proposed in this system, to implement closed loop speed control, resulting in higher productivity.

It is often required to cut designs with inner geometries in foam blocks. In traditional method of cutting with hotwire, cutting can only start from outer edge. This results in a cut line between outer and inner geometries, weakening the design. In this invention, an intelligent rigid heating tool is proposed, that can pierce the raw material in the middle, without having to start from outer edge. A latching mechanism for providing double side support for the rigid cutting tool is proposed. An automatic tool path generation method is also proposed, to prevent the tool from cutting the block, when piercing or retracting. A flexible knife is proposed in this knife, that can make the system compact. A sensor to measure deflection in the knife is also proposed in this system, to implement closed loop speed control, resulting in higher productivity.

The shapeable hot scoop is required to remove material by cutting and scooping. It is necessary to change the shape of the scooping tool automatically. This invention proposes several mechanisms for changing shape of the scooping tool automatically. Method of detection & correction of cutting wire lag is also proposed in this invention.

The shapeable hot scoop is required to remove material by cutting and scooping. It is necessary to change the shape of the scooping tool automatically. This invention proposes several mechanisms for changing shape of the scooping tool automatically. Method of detection & correction of cutting wire lag is also proposed in this invention.

The method of producing a shower tray using a shower tray blank is disclosed. The method may comprise identifying a drain location on the shower tray blank. The method may further comprise deflecting the shower tray blank at an internal location relative to a shower tray perimeter of the shower tray blank along the depth dimension to a deflected state. The method may also comprise cutting the shower tray blank along a plane generally perpendicular to a depth dimension of the shower tray blank when the shower tray blank is in the deflected state to form the shower tray and a discarded portion. An apparatus for producing a shower tray is also disclosed.