A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has a specific surface area of 0.2 m.sup.2/g or more.

An aqueous binder composition is provided that includes a carbohydrate and a crosslinking agent. In exemplary embodiments, the carbohydrate-based binder composition may also include a catalyst, a coupling agent, a process aid, a crosslinking density enhancer, an extender, a moisture resistant agent, a dedusting oil, a colorant, a corrosion inhibitor, a surfactant, a pH adjuster, and combinations thereof. The carbohydrate may be natural in origin and derived from renewable resources. Additionally, the carbohydrate polymer may have a dextrose equivalent (DE) number from 2 to 20. In at least one exemplary embodiment, the carbohydrate is a water-soluble polysaccharide such as dextrin or maltodextrin and the crosslinking agent is citric acid. Advantageously, the carbohydrates have a low viscosity and cure at moderate temperatures. The environmentally friendly, formaldehyde-free binder may be used in the formation of insulation materials and non-woven chopped strand mats. A method of making fibrous insulation products is also provided.

The present invention concerns a method for the manufacture of a wood-based panel comprising providing wood fibers which are impregnated with a phenolic resin, the ratio of resin (based on the solids content) to wood fibers being 10 to 50% by weight. The impreganted fibers are pre-compacted in a press at press temperatures below 110° C. to a chemically reactive fiber board and then pressed to compact panels at temperatures between 130 and 180° C.

The present invention concerns a method for the manufacture of a wood-based panel comprising providing wood fibers which are impregnated with a phenolic resin, the ratio of resin (based on the solids content) to wood fibers being 10 to 50% by weight. The impreganted fibers are pre-compacted in a press at press temperatures below 110° C. to a chemically reactive fiber board and then pressed to compact panels at temperatures between 130 and 180° C.

Provided is a sheet manufacturing apparatus that can suppress deposited material from wrapping onto a roller. A sheet manufacturing apparatus according to the invention includes: an air-laying unit that lays material containing fiber and resin; and a humidifying unit that humidifies the deposited material laid by the air-laying unit; the humidifying unit including a first air flow generator that generates air flow passing through the deposited material in a direction intersecting the support surface supporting the deposited material, and supplies droplets or humidified air to the deposited material by the air flow produced by the first air flow generator.

Provided is a sheet manufacturing apparatus that can suppress deposited material from wrapping onto a roller. A sheet manufacturing apparatus according to the invention includes: an air-laying unit that lays material containing fiber and resin; and a humidifying unit that humidifies the deposited material laid by the air-laying unit; the humidifying unit including a first air flow generator that generates air flow passing through the deposited material in a direction intersecting the support surface supporting the deposited material, and supplies droplets or humidified air to the deposited material by the air flow produced by the first air flow generator.

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

The present invention relates to a process for manufacturing a wood-based board, a wood-based board as use of a liquid coating composition comprising at least one particulate filler material and at least one binder for in-line coating of wood-based boards.

The present invention relates to a process for manufacturing a wood-based board, a wood-based board as use of a liquid coating composition comprising at least one particulate filler material and at least one binder for in-line coating of wood-based boards.

The present invention relates to a process for preparing a bonding resin, wherein a resin prepared from lignin, phenol and formaldehyde and comprising a formaldehyde scavenger, is mixed with a resin prepared from phenol and formaldehyde and comprising a formaldehyde scavenger to achieve a mixture useful as a bonding resin useful in the manufacture of oriented strand board (OSB).