The invention relates to a method for preparing a cold-pressing adhesive and a cold-pressing processing system for plant fiber boards. The fiber board processing method comprises the following steps of: firstly, mixing plant fiber and an adhesive, and fully and uniformly stirring the mixture; then paving the uniformly mixed plant fiber and adhesive in a cold-pressing die set of a cold-pressing device for cold-pressing and curing to prepare a plant fiber block; cutting the plant fiber block into a plurality of plant fiber board blanks with a required thickness; and finally conducting edge cutting and sanding treatment on the plant fiber board blanks to obtain the plant fiber boards.

A method of manufacture of medium and high density fibreboard with moisture and mildew resistance and low formaldehyde emission, which includes the steps of: (a) providing wood chips; (b) pre-steaming; (c) refining the wood chips into fibers and adding 250-800 kg/m.sup.3 urea-formaldehyde resin adhesive, mildew inhibiting agent, fireproof bonding agent, nigrosine solution with a mass percentage of nigrosine in absolutely dried fiber of 1-1.2%, 6-8 kg/m.sup.3 refined paraffin and 1.5-2 kg/m.sup.3 curing agent; (d) feeding activated carbon of 100-200 mesh to mix with the fibers and then drying the fibers to a water content between 8-10%; (e) separating qualified fibers to measuring silo; (f) laying the fibers onto a mat formation platform uniformly to form a fiber mat by pre-pressing; (g) pre-heating the fiber mat; and (h) processing continuous hot-pressing to form a raw board. The resulting fiberboard is black in color, has good physical properties and low formaldehyde emission rate.

The invention is directed to a machine for compacting agricultural fibrous matter into a board, comprising a hopper for receiving the agricultural fibrous matter; an extruder comprising an extrusion passage downstream of the hopper; and a ram configured for moving in a reciprocal manner along the extrusion passage; wherein the extrusion passage further comprises a movable wall configured for moving between a feed position, opening the extrusion passage to the hopper, and an extrusion position, closing the extrusion passage.

An efficient method and apparatus for making a compressed structural fiberboard from agricultural fibrous matter. The method and apparatus provides a conveyor having variable drives for carrying the agricultural fibrous matter; a hopper having variable drives for conditioning and delivering the agricultural fibrous matter to an extruder; the extruder having a cyclic ram with linear actuators and a floating plate to drive the cyclic ram between an extended position, wherein the agricultural fibrous matter is compacted into the compressed structural fiberboard, and a retracted position, wherein the agricultural fibrous matter is delivered to the extruder; synthetic oil heaters for heating the compressed structural fiberboard; a heat sink track cooler for cooling the compressed structural fiberboard; and a water jet cutting system for cutting the compressed structural fiberboard into individual boards.

A method of manufacture of medium and high density fibreboard with moisture and mildew resistance and low formaldehyde emission, which includes the steps of: (a) providing wood chips; (b) pre-steaming; (c) refining the wood chips into fibers and adding 200-230 kg/m.sup.3 urea-formaldehyde resin adhesive, nigrosine solution with a mass percentage of nigrosine in absolutely dried fiber of 1-1.2%, 6-8 kg/m.sup.3 refined paraffin and 1.5-2 kg/m.sup.3 curing agent; (d) feeding activated carbon of 100-200 mesh to mix with the fibers and then drying the fibers to a water content between 8-10%; (e) separating qualified fibers to measuring silo; (f) laying the fibers onto a mat formation platform uniformly to form a fiber mat by pre-pressing; (g) pre-heating the fiber mat; and (h) processing continuous hot-pressing to form a raw board. The resulting fiberboard is black in color, has good physical properties and low formaldehyde emission rate.

The invention is directed to a machine for compacting agricultural fibrous matter into a board, comprising a hopper for receiving the agricultural fibrous matter; a pre-compacting device comprising several rows of fingers configured for moving successively into, along and out of vertical slits formed in at least a wall of the hopper; an extruder comprising an extrusion passage downstream of the hopper; and a ram configured for moving in a reciprocal manner along the extrusion passage; wherein each row of fingers of the pre-compacting device is independent in speed.

A method of manufacture of medium and high density fibreboard with moisture and mildew resistance and low formaldehyde emission, which includes the steps of: (a) providing wood chips; (b) pre-steaming; (c) refining the wood chips into fibers and adding 200-230 kg/m.sup.3 urea-formaldehyde resin adhesive, nigrosine solution with a mass percentage of nigrosine in absolutely dried fiber of 1-1.2%, 6-8 kg/m.sup.3 refined paraffin and 1.5-2 kg/m.sup.3 curing agent; (d) feeding activated carbon of 100-200 mesh to mix with the fibers and then drying the fibers to a water content between 8-10%; (e) separating qualified fibers to measuring silo; (f) laying the fibers onto a mat formation platform uniformly to form a fiber mat by pre-pressing; (g) pre-heating the fiber mat; and (h) processing continuous hot-pressing to form a raw board. The resulting fiberboard is black in color, has good physical properties and low formaldehyde emission rate.

A system and method are provided for producing composite panels using hemp-based materials. The process includes combining hemp hurd, fiber, and dust with an adhesive to form a mixture having a controlled particle size distribution and moisture content. The mixture is subjected to compression at elevated temperature and pressure to form a solid panel with a target density ranging from 20-50 pounds per cubic foot. The process may include the use of additional plant-based materials, such as wheat bran or bagasse, in adjustable proportions. Resulting panels may contain 79% to 91% renewable content and are manufactured without formaldehyde-based binders. The panels are suitable for applications including siding, flooring, cabinetry, and wall systems, and demonstrate reduced environmental impact in terms of energy, water usage, and global warming potential compared to conventional wood-based products. The process allows optional fillers, binders, and reinforcements to customize the panels' properties.

The invention is directed to a machine for compacting agricultural fibrous matter into a board, comprising a hopper for receiving the agricultural fibrous matter; a pre-compacting device comprising several rows of fingers configured for moving successively into, along and out of vertical slits formed in at least a wall of the hopper; an extruder comprising an extrusion passage downstream of the hopper; and a ram configured for moving in a reciprocal manner along the extrusion passage; wherein each row of fingers of the pre-compacting device is independent in speed.