Kneading elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A kneading element (1802) has an inner surface (1804) defining an opening (1806) configured to couple the kneading element (1802) to a shaft (46,48). The kneading element (1802) also has a continuous closed curve elliptical outer surface (1808). The opening (1806) has an axis (1814) that is off-center with respect to a geometric center (1816) of the kneading element (1802) as viewed in a transverse plane perpendicular to the axis.

Screw elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A segment for a ceramic batch screw extruder machine has at least one pump and mix screw element. The pump and mix screw element has a pitch, a diameter, and a pitch to diameter ratio of 0.8 to 2.6.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

Disclosed are a stone-plastic floor and a method of preparing the same. The resin substrate of the stone-plastic floor of the present disclosure is prepared by using raw materials with specific components and amounts, without using any plasticizing agent, toughening agent and foaming agent and without environmental hidden dangers. The resulting stone-plastic floor has high strength, high hardness, excellent shrinkage performance and no environmental hidden dangers, and can tolerate direct sunshine, and has good stability and long service life for use safety. The method of preparing the stone-plastic floor of the present disclosure has simple processes, enabling online continuous production with high production efficiency.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

The present disclosure provides an extruder that includes: at least one screw that extends along an axial direction, the screw including a downstream end positioned downstream in a conveying direction of raw material that is conveyed along the axial direction in accordance with rotation of the screw; a housing that houses the screw; and at least one axial support that axially supports the downstream end of the screw, the axial support including at least one rectifier plate.

A system (100) and method to control rheology of ceramic pre-cursor batch during extrusion is described herein. An extrusion system (100) comprises an extruder (122) with an input port (144) configured to feed ceramic pre-cursor batch into a first section (120) of an extruder barrel and a discharge port configured to extrude a ceramic pre-cursor extrudate (172) out of the extruder barrel downstream of the input port (144). A liquid injector (210) is configured to inject liquid into the ceramic pre-cursor batch. A sensor (106) is configured to detect a rheology characteristic of the ceramic pre-cursor batch. A controller (108) is configured (i) to receive the rheology characteristic from the sensor (106), (ii) compare the rheology characteristic to a predetermined rheology value of the ceramic pre-cursor batch, and (iii) generate a command based on the comparison. A liquid regulator (110) is configured to receive the command and adjust liquid flow to the liquid injector (210) based on the command.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

An extrusion forming apparatus includes an extruding section, a chamber drum, and a forming section. The extruding section kneads a material including a ceramic raw material and extrudes a kneaded material. The chamber drum has a first space portion having a first extruding direction extending portion through which the kneaded material is allowed to flow in an extruding direction, and a second space portion which has a second extruding direction extending portion extending in the extruding direction and a direction changing portion bending from the extruding direction to a downward direction, to allow the kneaded material to flow in the downward direction changed from the extruding direction. The second space portion has a cross section obtained by isotropically decreasing a cross section of the first space portion perpendicular to a flow-through direction of the kneaded material. The forming section has a die to extrude a ceramic formed body.

Methods for making ceramic articles, and methods for reducing extrusion pressure during processes of making ceramic articles, are disclosed. The methods include mixing a ceramic batch composition comprising amylose and amylopectin in an amylose:amylopectin ratio ranging from about 30:70 to about 95:5, and extruding the ceramic batch composition through an extrusion die to form an extruded green ceramic article.