B28B3/269

Honeycomb structural body, method for manufacturing the same, and exhaust gas purification filter
10905992 · 2021-02-02 · ·

A honeycomb structural body includes: a porous cell wall that partitions a cylindrical casing; and a large number of cells extending in the axial direction X thereof and alternately blocked at an upstream end face. The large number of cells include plugged cells having plugs and penetrating cells that do not have the plugs. The plugged cells and the penetrating cells both include complete cells and incomplete cells. At least some of plugged incomplete cells of the incomplete cells have a cross-sectional area smaller than a cross-sectional area of penetrating complete cells, and are configured as blocked cells that are entirely blocked inside in the axial direction.

Honeycomb structure forming die and method of manufacturing honeycomb structure forming die
11059200 · 2021-07-13 · ·

A die includes a die body, a material supply portion, and a slit portion. The material supply portion includes a material supply surface, and a material supply hole that extends in an extrusion direction from the material supply hole. The slit portion includes an extrusion surface that faces the material supply surface across the material supply hole, and a slit that has a grid shape, opens on the extrusion surface, and communicates with the material supply hole. The slit has a grid point. The material supply hole is provided at a position corresponding to the grid point and coaxially with the grid point. An end of the material supply hole in the extrusion direction includes a throttle hole whose diameter decreases toward the grid point, and a guide hole that extends outward from the throttle hole and guides a material to the slit including the grid point.

HONEYCOMB BODIES WITH HONEYCOMB STRUCTURE STRENGTHENING FEATURES AND EXTRUSION DIES THEREFOR

A honeycomb body having a honeycomb structure and a peripheral skin, the honeycomb structure having walls defining a plurality of cells including peripheral cells disposed directly adjacent to the peripheral skin. One or more of the peripheral cells is at least partially defined by a first wall surface, a second wall surface, and a skin surface portion extending between the first wall surface and the second wall surface. A continuously-varying radius extends from a first tangent to the first wall surface along the skin surface portion and to a second tangent to the second wall surface. Other honeycomb bodies, structures, and extrusion dies for forming honeycomb structures are disclosed.

Method for producing honeycomb structure
11858170 · 2024-01-02 · ·

A method for producing a honeycomb structure 1 having a slit 12 includes: a first step of preparing a honeycomb structure 1 being free from slit, and forming the slit 12 leaving at least a part of the outer peripheral wall 10 or the partition wall 11; after the first step, a second step of filling the slit 12 with a joining material 13; and after the second step, a third step of removing at least a part of the outer peripheral wall 10 or the partition wall 11 left in the first step to obtain the honeycomb structure 1 having the slit 12 that divides the honeycomb structure 1.

DRAINAGE PLATES FOR CERAMIC EXTRUSION
20240001589 · 2024-01-04 ·

A drainage plate (10) for an extruder assembly including a body (12) having an inner edge (14) and an outer edge (15). A seal portion (24) of the body extends radially from the inner perimeter toward the outer perimeter. One of more drainage features are located radially outward of the seal portion. The one or more drainage features extend an axial depth into the body such that a first thickness (t1) of the drainage plate at the seal portion is greater than a second thickness (t2) of the drainage plate at the one or more drainage features. Methods of manufacturing a drainage plate and manufacturing ceramic articles are also disclosed.

Gaseous emissions treatment components and methods for manufacturing thereof

A gaseous emissions treatment component is made by extruding a green ceramic mix through a die to form an extrusion having a honeycomb substrate with elongate cells extending its length and with the cells bounded by walls dividing adjacent cells from one another. Molten metal for use in induction heating of the component is placed in selected cells and is solidified by cooling.

Flow speed control plate
10836075 · 2020-11-17 · ·

A flow speed control plate is provided for use in combination with a die for forming a monolith. The flow speed control plate includes: a base plate having both a clay supply surface and a clay outflow surface that is to be superposed on a clay inflow surface of the die; clay flow holes which each penetrate the base plate and through which the clay flows from the clay supply surface to the clay outflow surface; and a positioning mechanism provided to position the flow speed control plate with respect to the die so that each of the clay flow holes of the flow speed control plate has its central axis arranged coaxially with a central axis of a corresponding one of clay inflow holes of the die. Moreover, a diameter of the clay flow holes is set to be smaller than a diameter of the corresponding clay inflow holes.

HONEYCOMB STRUCTURE AND DIE
20200353643 · 2020-11-12 ·

A honeycomb structure includes a central area and a reinforced outer peripheral area. A reference boundary cell with an inner wall orthogonal to an imaginary straight line, adjacent to the honeycomb center, and thinner than an outer wall adjacent to the honeycomb periphery has a reference wall different in wall thickness from the other three cell walls among the remaining four cell walls excluding the inner wall and the outer wall. The honeycomb structure includes a reference Y-shaped unit having the reference wall, the outer wall, and a cell wall. The honeycomb structure includes a plurality of Y-shaped units extending in the same directions as the reference Y-shaped unit. For every Y-shaped unit in the central area and the reinforced outer peripheral area of the honeycomb structure, the cell walls of each Y-shaped unit has an equal wall thickness.

HONEYCOMB STRUCTURE AND DIE
20200353455 · 2020-11-12 ·

A honeycomb structure includes a central area and a reinforced outer peripheral area. For a reference boundary cell having cell walls with different wall thicknesses on two sides parallel with an imaginary parallel line, a thin wall thickness t1<a thick wall thickness t3, an inner wall thickness t2<an outer wall thickness t4, t1=t2, and t3=t4. The honeycomb structure includes a reference cross-shaped unit having a thin wall, an inner wall, a cell wall, and a cell wall and a reference cross-shaped unit having a thick wall, an outer wall, a cell wall, and a cell wall. The honeycomb structure also includes a plurality of cross-shaped units extending vertically and horizontally from alternate cell vertexes arranged from a reference cell vertex as a starting point. In both the central area and the reinforced outer peripheral area, the cell walls of each cross-shaped unit have a substantially equal wall thickness.

Adjusting method of extrusion rate
10828819 · 2020-11-10 · ·

In the adjusting method of the extrusion rate, a perforated plate is superimposed on and attached to a forming die, the perforated plate includes a plurality of through hole portions, the adjusting method includes a perforated plate group consisting of a plurality of perforated plates which are different in degree of diameter decrease of the hole diameter, and the adjusting method includes a trial extrusion step of extruding the forming material to form a trial honeycomb formed body, a shape measuring step of measuring a shape of a formed body end face of the trial honeycomb formed body, and a perforated plate selecting step of selecting the perforated plate to be suitably attached to the forming die.