The present disclosure embraces cementitious panels, and systems and methods of manufacturing cementitious panels. An exemplary cementitious panel includes a cementitious core material, a plurality of sheets of facing material surrounding the cementitious core material, and a radiation-cured adhesive. An exemplary method of manufacturing a cementitious panel includes conveying a slurry of cementitious core material and a plurality of sheets of facing material, applying a radiation-curable adhesive to at least one of the sheets of facing material, forming a continuous length of cementitious panel material, at least partly curing the radiation-curable adhesive with one or more beams of radiation emitting from one or more radiation-emitting devices, and cutting the continuous length of cementitious panel material laterally to a desired length, providing a cementitious panel.

A plant for manufacturing ceramic articles comprising two feeding devices, each of which is designed to contain a powder material of a respective type and to feed said powder material to a conveyor assembly; the plant further comprises an operating device which is designed to enable the output of the powder material selectively in the area of the feeding devices arranged successively and transversely to the feeding direction, and a control unit which controls the operating device depending on a desired reference distribution and how far the conveyor assembly feeds the power material.

A method for decorating in thickness a ceramic slab, comprising the following steps: preparing, on a decoration surface (10), a first soft decorated layer (L1) of ceramic material endowed with a decoration (V); progressively transferring, by deposition, the soft decorated layer (L1) from the decoration surface (10) to a first deposition surface (50), situated at a lower height than the decoration surface (10), thus progressively forming on the first deposition surface (50) a second soft decorated layer (L2) which has a head (H) and a tail (T); progressively transferring, by deposition, the second soft decorated layer (L2) from the first deposition surface (50) to a second deposition surface (83), situated at a lower height than the first deposition surface (50), starting from the tail (T) of the second soft decorated layer (L2), thus progressively forming on the second deposition surface (83) a third soft decorated layer (L3).

A method for compacting ceramic powder; a layer of uncompacted ceramic powder is conveyed to a pressure device, which has a structured contact surface and comes into contact with the powder material so as to obtain a layer of compacted powder material having a structured surface; the pressure device comprises a first layer and a superficial layer arranged on the first layer; at least part of the superficial layer wears so as to uncover at least part of the first layer and obtain at least areas of the first outwardly exposed layer the areas of the first outwardly exposed layer are hardened by means of irradiation with UV radiations.

A device (100) for compacting a layer (MT) of powder material; the device (100) comprises a movable surface (12), which is designed to convey the layer (MT) of powder material in a predefined feeding direction (F); a compacting belt (22) positioned over the transport surface (12); a pressing station (40, 45, 50, 55), which is designed to press the compacting belt (22) towards the transport surface (12), so as to press the layer (MT) of powder material; and an expansion countering station (80), which is designed to counter the expansion of the layer (MT) of powder material downstream of the pressing station (40, 45, 50, 55) and comprises a pusher delivering a gas under pressure to create a pushing gas cushion (STR; STR*) on the compacting belt (22).

A pressing device, comprising: a lower presser (10), provided with a pressing surface (10a) facing upwards; an upper presser (11), provided with a pressing surface (11a), facing downwards; at least one of the two pressers is movable towards and away relative to the other in order to perform pressing of a layer (L) of a ceramic material; a pressing space (V) delimited inferiorly and superiorly by the lower presser (10) and by the upper presser (11); a lower belt (2), movable along a forward direction (Y) and comprising an active portion (3) arranged at least partially between the upper presser (11) and the lower presser (10); an upper belt (4), movable along the forward direction (Y) and comprising an active portion (5) arranged at least partially between the lower belt (2) and the upper presser (11); two side barriers (13,14,15), arranged to laterally contain the layer (L) within the pressing space (V).

Embodiments of a system and a method for manufacturing a gypsum board include a forming assembly configured to form the gypsum board to be within a predetermined thickness range and to detect vibration at the forming assembly during the continuous manufacture of gypsum board that is indicative of a hardened lump of slurry that may cause manufacturing process problems being lodged at or passing through the forming assembly. The forming assembly includes first and second forming members, an actuator, a vibration sensor, and a controller. The vibration sensor is arranged with respect to one of the first and second forming members to detect the vibration of said forming member. The controller is programmed to control the actuator to increase the height between the second forming member and the first forming member by a predetermined amount in response to the vibration signal from the vibration sensor satisfying a condition.

System for manufacturing ceramic articles, in particular ceramic slabs or tiles, comprising: a compaction device; a conveyor assembly to transport powder material along a given path from an input station to an output station; a digital feeding assembly to feed powder material to the conveyor assembly at the input station so as to generate a layer of powder material, with feeding devices each comprising a plurality of distribution elements along its transverse output mouth, as well as corresponding actuators; a detection unit to detect the height or thickness of the powder material; and a height correction unit, located upstream of the detection unit and of the compaction device, operable to modify the height or thickness of the layer of powder material crosswise to said moving direction, depending on the data detected by said detection unit, so as to make it more uniform.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

Machine and method for compacting ceramic powder (CP); a layer of non-compacted ceramic powder (CP) is conveyed in a feed direction (A) through a compacting device (2); downstream of the compacting device (2) there is positioned a detection device (8) which detects the density of the layer of compacted ceramic powder (KP); the quantity of ceramic powder (CP) fed to the compacting device (2) is varied in time as a function of what is detected by the detection device (8) to thus regulate the density of the layer of compacted ceramic powder (KP).