A honeycomb structure 1 includes a honeycomb structure portion comprising: an outer peripheral wall 20; a partition wall 21 arranged on an inner side of the outer peripheral wall 20, the partition wall 21 defining a plurality of cells 21a each extending from one end face to other end face to form a flow path, wherein the honeycomb structure 1 further includes: a plurality of slits 3 extending radially inward from an outer peripheral surface 1a of the honeycomb structure 1 and extending in an extending direction of the cells 21a; and a filling material 4 filled in the slits 3, and wherein, when a difference between a width Y of the filling material 4 and a width X of each of the slits 3, represented by the following equation (1), is determined for each of the slits 3, a difference between a maximum value A of the difference and a minimum value B of the difference, represented by the following equation (2), is 0.4 mm or less:

(Y−X)  (1)

(A−B)  (2),

in which equation (1), X represents the width of each of the slits 3 on the outer peripheral surface 1a of the honeycomb structure, and Y represents the width of the filling material 4 when the filling material 4 is viewed from the outside in the radial direction of the honeycomb structure 1.

A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.

In a process for manufacturing a component for an emissions treatment unit, green ceramic product is extruded through a die to form an extrusion having a honeycomb substrate structure with an array of parallel, linear tubular cells extending along its length, the cells bounded by walls dividing adjacent cells from one another. A ceramic unit is obtained by cutting off, curing and firing a length of the extrusion a length of the extrusion. Following the firing, a mixture of a flowable, uncured curable material and a particulate metal component is injected from an end of the ceramic unit into selected ones of the cells so as to block the selected cells over at least a part of their lengths while maintaining all of the walls of the ceramic unit. The injected mixture is then cured to render it solid.

A method of plugging a permeable porous cellular body (14) comprises: contacting the permeable porous cellular body (14) with a plugging mixture (100), the permeable porous cellular body (14) defining a plurality of channels (26); forcing the plugging mixture (100) into the plurality of channels (26) until a maximum, self-limiting, depth (114) of plugging mixture (100) is disposed within the plurality of channels (26); and maintaining a constant flow rate of the plugging mixture (100) into the plurality of channels until (26) a pressure on the plugging mixture (100) elevates to a predetermined pressure. Alternatively, the method comprises forcing the plugging mixture (100) into the plurality of channels (26) utilizing the application of a constant pressure over time until a maximum, self-limiting, depth (114) of the plugging mixture (100) is disposed within the plurality of channels (26); and maintaining the constant pressure applied to the plugging mixture (100) until flow of the plugging mixture (100) into the channels (26) decays from an initial flow rate to a predetermined flow rate.

A method for plugging a subset of cells of a honeycomb structure that includes: covering a first end face of the honeycomb structure with a mask that comprises a body and a plurality of openings, wherein the plurality of openings of the mask is coincident with a plurality of cells of the honeycomb structure; providing a plug of material upon a film material; applying a force to the film material with a piston to push the plug of material through the plurality of openings of the mask and into the plurality of cells of the honeycomb structure; and measuring a plurality of pressures within the plurality of cells of the honeycomb structure during the applying step.

A method for plugging a subset of cells of a honeycomb structure that includes: covering a first end face of the honeycomb structure with a mask that comprises a body and a plurality of openings, wherein the plurality of openings of the mask is coincident with a plurality of cells of the honeycomb structure; providing a plenum, a movable plunger and a flow plate; positioning a cylinder between the honeycomb structure and the plenum; dispensing a plugging material into the plenum; moving the plunger toward the flow plate with a force to push the plugging material through the flow plate into the cylinder, the moving generating a pressure in the plenum and the cylinder that forces the plugging material through the mask into the plurality of cells of the honeycomb structure to a predetermined depth; and determining the pressure within the cylinder during the moving of the plunger.

A method of plugging a honeycomb body is disclosed herein, the method comprising: applying a mask layer to a honeycomb body comprising a plurality of channels; forming a plurality of holes in the mask layer such that the plurality of holes are aligned with the plurality of channels; positioning a nozzle defining an opening proximate the mask layer; moving at least one of the nozzle and the honeycomb body relative to one another; and passing a plugging cement through the opening defined by the nozzle against the mask layer such that the plugging cement passes through the plurality of holes in the mask layer and enters the plurality of channels of the honeycomb body.

A method of plugging a honeycomb body is disclosed herein, the method comprising: applying a mask layer to the honeycomb body defining a plurality of channels, wherein the mask layer defines a plurality of holes aligned with the plurality of channels; rotating a roller drum; moving the honeycomb body over the roller drum to define a nip between the roller drum and the honeycomb body; and inserting a plugging cement in the nip between the roller drum and the mask layer such that the roller drum forces the plugging cement through the plurality of holes of the mask layer into the plurality of channels of the honeycomb body.

A method of plugging channels of a honeycomb body and a honeycomb body including plugged channels. The method includes applying a shear force to a plugging mixture including a plurality of inorganic particles, clay, and a liquid vehicle to alter the viscosity of the plugging mixture from a first viscosity prior to the vibrating to a second viscosity which is less than the first viscosity. A honeycomb body is placed into contact with the plugging mixture such that a portion of the plugging mixture having the second viscosity flows into the plurality of channels. Application of the shear force is stopped or reduced to increase the viscosity of the portion of the plugging mixture in the plurality of channels to greater than the first viscosity.

In a method of making a gaseous emissions treatment component, a green ceramic mix is extruded through a die to form an extrusion having cells extending along the extrusion, the cells being bounded by walls dividing adjacent cells from one another. In concert with the extruding, metal is fed through the die with the extruded mix. A length of the extrusion and associated metal is then cut off and fired to form the component.