This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This invention relates to an apparatus and method for producing paver blocks (K) having ornamented, especially veined tread surface. The apparatus comprising a starting table (51); a filling carriage (5) movable back and forth in a first direction (F1) above a molding template (6); and an open chamber (5a) for receiving a base material is provided in the interior space of the carriage (5); a metering trough (1, 2, 3) is connected to a dispensing device (41), and a batch box (4) is arranged movably over the starting table (51). The apparatus is provided with a second starting table (8) movable in a second direction (F2) above the molding template (6), and a second filling carriage (7) is arranged movably along a guide rail (32) over the molding template (6) in the second direction (F2), and a second batch box (9) is provided above the second filling carriage (7).

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

A method and a plant (i.e., system or assembly) for manufacturing ceramic products comprising the steps of feeding a mixture of ceramic powders so as to obtain a powder material strip; compacting the powder material strip so as to obtain a compacted powder layer; acquiring a surface image of the compacted powder layer that reproduces the respective surface chromatic effects; processing said surface image so as to obtain a graphic decoration to be applied on the surface of the compacted powder layer that is coordinated with the respective chromatic effects in the thickness; and printing the graphic decoration on the surface of the compacted powder layer.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

A method of manufacturing an artificial stone slab with veins comprises preparing a moldable hardenable fluid mixture of a first material (11); pouring the mixture into a mold (20) an upper face being exposed; engraving the exposed upper face with a predefined precise pattern of grooves (30) coinciding with a pattern of thin veins to be obtained; impregnating at least the inner faces (31) of the grooves (30) with a moldable hardenable fluid mixture of a second material (12), the color of both materials being different; causing the collapse and closure of the grooves, a visible pattern of thin veins of a second material with a natural look being left behind; curing the artificial stone slab by subjecting it to vibration, compression and vacuum until the fluid mixtures of the first material and of the second material are hardened.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This invention is an additively manufactured wall panel using computer aided design (CAD) and computer aided manufacturing (CAM) to design and manufacture multi-colored and multi-layered wall panels. This results in a variety of highly attractive, multi-colored wall panel faces ranging from brick, colored grout lines and multi-colored stones to multi-colored geometric designs. The design and manufacturing process greatly reduces the amount of precast cementitious materials by efficiently using higher quality materials. This reduces cost and weight while simultaneously producing a much more comprehensive, multi-functional wall panel complete with an interior frame, exterior insulation and an air, vapor and moisture barriers.

This invention is an additively manufactured wall panel using computer aided design (CAD) and computer aided manufacturing (CAM) to design and manufacture multi-colored and multi-layered wall panels. This results in a variety of highly attractive, multi-colored wall panel faces ranging from brick, colored grout lines and multi-colored stones to multi-colored geometric designs. The design and manufacturing process greatly reduces the amount of precast cementitious materials by efficiently using higher quality materials. This reduces cost and weight while simultaneously producing a much more comprehensive, multi-functional wall panel complete with an interior frame, exterior insulation and an air, vapor and moisture barriers.

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.