B28B23/06

Method and device for producing concrete components
11407144 · 2022-08-09 ·

Prestressed carbon fibers of at least one textile structure comprising carbon fibers are embedded in a concrete matrix. At least one textile structure comprising carbon fiber bundles is laid in a mold at a distance from one another, into two accommodation elements which are arranged at two diametrical end faces of the mold. Hollow spaces within the accommodation element are filled with a rapid-curing viscous composition having a mineral basis or rapid-curing polymer. After curing the composition or of the polymer, tensile forces act on the accommodation element(s) in the longitudinal direction of the carbon fiber bundles with a tensioning device. During the tensile force the interior of the mold is subsequently filled completely with viscous concrete. After curing of the concrete, the tensile forces on the prestressed carbon fiber bundles are largely transferred to the cured concrete and the concrete component can then be removed from the mold.

METHOD FOR MANUFACTURING SEGMENTS FOR A TOWER, PRESTRESSED SEGMENT, TOWER RING, TOWER, WIND TURBINE, AND PRESTRESSING DEVICE
20210172426 · 2021-06-10 ·

Provided is a method for manufacturing segments for a tower, in particular of a wind turbine, and a prestressed segment for a tower. Provided is tower ring for a tower, a tower of the wind turbine, and a wind turbine. In addition, a prestressing device is provided. The method for manufacturing segments for a tower, in particular of a wind turbine, comprises: arranging at least one prestressing element in a mold, wherein the prestressing element comprises or consists of fiber-reinforced plastic; tensioning the prestressing element; embedding the prestressing element in a concrete mass; hardening of the concrete mass into a longitudinal segment, preferably in the form of a complete longitudinal segment of a tower; removing the hardened longitudinal segment from the mold.

MOLD DEVICE FOR MOLDING A WAFFLE SLAB AND METHOD OF MANUFACTURING A WAFFLE SLAB HAVING CHAMFERS

The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.

MOLD DEVICE FOR MOLDING A WAFFLE SLAB AND METHOD OF MANUFACTURING A WAFFLE SLAB HAVING CHAMFERS

The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.

Method and system for producing a concrete work piece prestressed by reinforcement
10850427 · 2020-12-01 · ·

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

Method and system for producing a concrete work piece prestressed by reinforcement
10850427 · 2020-12-01 · ·

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

PRESTRESSING PROCESS THROUGH PRESTRESSED CONCRETE BARS ACTIVATED FROM THE MIDDLE SECTION OF THE BAR
20200298446 · 2020-09-24 ·

A process for molding prestressed slender and corrugated surface concrete bars to be used subsequently in casting concrete pieces or structures includes, placing them conveniently inside said pieces or structures, in order to also prestress said pieces or structures by gripping and relieving the tensions contained in said bar from the middle section of its longitudinal length.

PRESTRESSING PROCESS THROUGH PRESTRESSED CONCRETE BARS ACTIVATED FROM THE MIDDLE SECTION OF THE BAR
20200298446 · 2020-09-24 ·

A process for molding prestressed slender and corrugated surface concrete bars to be used subsequently in casting concrete pieces or structures includes, placing them conveniently inside said pieces or structures, in order to also prestress said pieces or structures by gripping and relieving the tensions contained in said bar from the middle section of its longitudinal length.

METHOD AND DEVICE FOR PRODUCING CONCRETE COMPONENTS
20190160706 · 2019-05-30 ·

In the process of the invention for producing concrete components, carbon fibers which have been prestressed by means of tensile stress or tensile-stressable fibers of at least one textile structure comprising carbon fibers are embedded in a concrete matrix. At least one textile structure comprising carbon fiber bundles is laid in a mold. The carbon fiber bundles are inserted, in each case at a distance from one another, into two accommodation elements which are arranged at two diametrical end faces of the mold and can be connected on the end walls of the mold or thereto through openings so that hollow spaces within the accommodation element are filled with a rapid-curing viscous composition having a mineral basis or a rapid-curing polymer. After curing of the composition or of the polymer, tensile forces act on one or both accommodation element(s) in the longitudinal direction of the carbon fiber bundles at at least one end face by means of a tensioning device. While the tensile forces are acting, the interior of the mold is subsequently filled completely with viscous concrete. After curing of the concrete, the tensile forces on the prestressed carbon fiber bundles are largely transferred to the cured concrete and the concrete component can then be removed from the mold.

METHOD AND DEVICE FOR PRODUCING CONCRETE COMPONENTS
20190160706 · 2019-05-30 ·

In the process of the invention for producing concrete components, carbon fibers which have been prestressed by means of tensile stress or tensile-stressable fibers of at least one textile structure comprising carbon fibers are embedded in a concrete matrix. At least one textile structure comprising carbon fiber bundles is laid in a mold. The carbon fiber bundles are inserted, in each case at a distance from one another, into two accommodation elements which are arranged at two diametrical end faces of the mold and can be connected on the end walls of the mold or thereto through openings so that hollow spaces within the accommodation element are filled with a rapid-curing viscous composition having a mineral basis or a rapid-curing polymer. After curing of the composition or of the polymer, tensile forces act on one or both accommodation element(s) in the longitudinal direction of the carbon fiber bundles at at least one end face by means of a tensioning device. While the tensile forces are acting, the interior of the mold is subsequently filled completely with viscous concrete. After curing of the concrete, the tensile forces on the prestressed carbon fiber bundles are largely transferred to the cured concrete and the concrete component can then be removed from the mold.