B28C7/024

APPARATUS AND METHOD FOR THE PRODUCTION OF A PLASTER SLURRY
20220324138 · 2022-10-13 ·

An apparatus (100) for the production of a plaster slurry is described, the apparatus (100) comprising a mixer (102) for mixing at least plaster and water to form a plaster slurry, the mixer (102) comprising an outlet conduit (122), a foam generator (106) for mixing at least air, a foaming agent and water to produce a foam, the foam generator (106) in fluid communication with the mixer (102) via a fluid pathway (116) comprising a foam conduit (117); and a mass flow meter (124), wherein the mass flow meter (124) is configured to measure the density and mass flow rate of the foam within the foam conduit (117) or the plaster slurry within the outlet conduit (122). Additionally, a method of manufacturing a plaster slurry is described.

Methods and compositions for treatment of concrete wash water

The invention provides methods and compositions for treating wash water from concrete production with carbon dioxide. The treated wash water can be reused as mix water in fresh batches of concrete.

System and Method for Measuring Slump of Concrete Mix in a Pump Hopper
20230158710 · 2023-05-25 ·

A device and method for measuring slump of concrete in a hopper feeding a concrete pump. A slump sensor generates a signal from either an ammeter to measure current from a power source feeding an electric motor being configured to rotate an agitator shaft or a pressure gauge configured to measure hydraulic pressure in a hydraulic drive hose passing between a hydraulic pump and a hydraulic motor configured to rotate the agitator shaft. A controlling computer includes a memory in which an operating range may reside, the operating range being a range from a lower slump signal value corresponding to a lower limit of slump value to an upper slump signal value. The controlling computer generates an alert signal when the slump sensor signal falls outside of the operating range. In one embodiment, the controlling computer stops the concrete pump when the alert signal is detected.

CONCRETE SENSOR SYSTEM

A mixer vehicle includes a mixer drum, a first acceleration sensor, a second acceleration sensor, and a controller. The first acceleration sensor is configured to produce first acceleration signals and the second acceleration sensor is configured to measure accelerations within the mixer drum to produce second acceleration signals. The controller is configured to receive the first acceleration signals from the first acceleration sensor and second acceleration signals from the second acceleration sensor. The controller is further configured to determine a presence of material within the mixer drum based on the first acceleration signals and the second acceleration signals. The controller is further configured to determine one or more properties of the material within the mixer drum based on the first acceleration signals and the second acceleration signals.

PROBE AND METHOD FOR MONITORING FRESH CONCRETE USING AN ELECTROMECHANICAL ACTUATOR

There is described a probe for monitoring fresh concrete received in a drum of a fresh concrete mixer. The probe generally has an electromechanical actuator having a frame mounted within the drum and a moving element actuatably mounted to the frame, the moving element having a fresh concrete interface exposed within the drum and experiencing a resistance to movement within the drum upon actuation of the electromechanical actuator with an electrical signal; and a measurement unit measuring a resistance response during the actuation and generating a response signal based on the measured resistance response, the generated response signal comprising monitoring Information concerning the fresh concrete within the drum, if any.

Sensing Device, and Systems and Methods for Obtaining Data Relating to Concrete Mixtures and Concrete Structures
20170370898 · 2017-12-28 ·

A plurality of sensing devices are inserted into a concrete mixture to be used at a construction site. The concrete mixture is poured to form one or more structural elements, wherein one or more sensing devices are embedded in the concrete of each structural element. Data relating to a first characteristic of the concrete in each structural element is received from the sensing devices. For each structural element, a second characteristic of the concrete of the associated structural element is determined, based on the first characteristic. A map showing the one or more structural elements is generated. For each of the one or more structural elements, a respective graphical indicator indicating the second characteristic associated with the respective structural element is displayed on the map. The map is displayed on a user device.

Application of water requirement measurements to approximate specific surface area

Methods of wellbore cementing are provided. A method of analyzing a solid particulate including: measuring a water requirement of the solid particulate; and determining an approximation of specific surface area of the solid particulate from the water requirement.

SYSTEM AND METHOD FOR MONITORING FRESH CONCRETE BEING HANDLED IN A CONCRETE MIXER USING TRAINED DATA PROCESSING ENGINES
20220355509 · 2022-11-10 ·

A system for a concrete mixer having a drum receiving fresh concrete therein. The system generally has: a sensor measuring a set of measurand values indicative of a measurand associated with at least one of the fresh concrete, the drum and components of the concrete mixer; and a controller communicatively coupled to the sensor, the controller performing the steps of: accessing the set of measurand values generated by the sensor; using a trained data processing engine stored on the non-transitory memory, at least one of determining a property value indicative of a property of the fresh concrete, determining a parameter value indicative of a parameter of the drum, and determining that the set of measurand values are indicative of some operating conditions of the concrete mixer; and outputting a signal based on said determining.

COOLING SYSTEM AND METHOD
20220055250 · 2022-02-24 ·

In accordance with one embodiment, a method is provided that includes providing a liquid nitrogen storage system configured to cool a supply of liquid nitrogen to a temperature below the vapor point of liquid nitrogen; coupling a piping system with the liquid nitrogen storage system to convey a portion of the supply of liquid nitrogen from the liquid nitrogen storage system; coupling the piping system with a liquid nitrogen control valve configured to control a flow of liquid nitrogen to at least one liquid nitrogen dispensing head; disposing the at least one liquid nitrogen dispensing head above a conveyance device operable to convey an aggregate stream of a concrete batching plant during use; and disposing the at least one liquid nitrogen dispensing head in a position to dispense an output flow of liquid nitrogen onto the aggregate stream of the concrete batching plant during use.

Low-density high-strength concrete and related methods
09732002 · 2017-08-15 · ·

A low-density, high-strength concrete composition that is both self-compacting and lightweight, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at an oven-dried density as low as 40 lbs./cu.ft. The concrete, at the density ordinarily found in structural lightweight concrete, has a higher strength and, at the strength ordinarily found in structural lightweight concrete, a lower density. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.