A Mortar Delivery System is described. The Mortar Delivery System provides precise control of the delivery and application of mortar in addition to the mixing and tempering of mortar. Such control eliminates the use of a hand trowel in brick, block and stone laying applications. Sensing and control are integrated with the Mortar Delivery System to make it an important element of a robotic brick laying system. The Mortar Delivery System contains sensors to measure mortar viscosity and workability, mortar flow rate, and mortar nozzle pressure. The data from the Mortar Delivery System sensors can be used to change the rotational speed of the shear blades, change the amount of water being used for mixing or tempering, and change the delivery speed of the mortar. Such changes result in precise control of mortar that is in turn suitable for automated or semi-automated building processes.

A low-density, high-strength concrete composition that is lightweight and self-compacting or non-self-compacting, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at a lower density, such as an oven-dried density as low as 40 lbs./cu.ft. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.

A method for producing a ceramic formed body comprises: a wet mixing step of adding a liquid containing water to ceramic raw material mixed powder and subjecting it to wet mixing in a continuous mixer; and an extrusion molding step of feeding the wet mixed powder obtained in the wet mixing step to an extruder by a belt feeder and extruding the wet mixed powder. In the method for producing the ceramic formed body, an amount of the wet mixed powder fed to the extruder is adjusted based on an amount of mass change of the wet mixed powder stored in a reservoir provided between the continuous mixer and the belt feeder.

A mixer vehicle includes a mixer drum, a first acceleration sensor, a second acceleration sensor, and a controller. The first acceleration sensor is configured to produce first acceleration signals and the second acceleration sensor is configured to measure accelerations within the mixer drum to produce second acceleration signals. The controller is configured to receive the first acceleration signals from the first acceleration sensor and second acceleration signals from the second acceleration sensor. The controller is further configured to determine a presence of material within the mixer drum based on the first acceleration signals and the second acceleration signals. The controller is further configured to determine one or more properties of the material within the mixer drum based on the first acceleration signals and the second acceleration signals.

A system features an acoustic sensor configured to mount on a wall of a mixing drum, sense an acoustic characteristic of a mixture of a slurry, including concrete, contained in a mixing drum when rotating, and provide acoustic sensor signaling containing information about the acoustic characteristic sensed; and a signal processor configured to receive the acoustic sensor signaling, and determine corresponding signaling containing information about a slump characteristic of the mixture of concrete contained in the mixing drum, based upon the signaling received.

A system for sensing the volume and/or viscosity of a slurry (e.g., like concrete) contained in a rotating container or drum, having a sensor and a signal processor. The sensor is configured to attach inside a rotating container or drum having a known geometry, sense angular positions of the sensor and also sense associated entry and exit points when the sensor enters and exits the slurry, including concrete, contained in the rotating container or drum, and provide signaling containing information about the angular positions and the associated entry and exit points. The signal processor receives the signaling, and determines corresponding signaling containing information about a volumetric amount, or a viscosity, or both, of the slurry in the rotating container or drum, based upon the signaling received.

An apparatus (1) for producing fluid concrete comprising: a first mixer (100) configured to mix at least water (A1) and cement (C) so as to make a low fluidity concrete (2), having consistency class S2, a truck mixer configured to mix the low fluidity concrete (2) with further water (A2) so as to make a fluid concrete (3) having consistency class S2, a water supply means and at least a cement supply means configured so that said apparatus (1) can produce fluid concrete (3), a control and adjustment unit (4), connected to the water supply means and at least to the cement supply means, configured to selectively control and adjust the introduction of water (A1) and cement (C) into the first mixer (100) and the introduction of further water (A2) into the cement mixer.

A system features a combination of an acoustic sensor and a communication transmitter. The acoustic sensor is arranged on a rotating container or drum having a slurry contained therein, including concrete, and configured to provide an acoustic signal to sense an acoustic signal containing information about a characteristic of the slurry, and provide acoustic sensor signaling containing information about the acoustic signal sensed. The communication transmitter is arranged on the rotating container or drum, and configured to receive the acoustic signal, and provide the acoustic signal received from the rotating container or drum for further processing.

The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be controlled by one or more feedback mechanisms to adjust carbon dioxide delivery based on one or more characteristics of the mix or other aspects of the mixing operation.

The method of handling fresh concrete generally includes the steps of receiving a viscosity value of the fresh concrete and a pressure value of a pressure exerted on a Theological probe moving in the fresh concrete; using a processor, accessing at least two calibration data sets, the at least two calibration data sets including combinations of different reference pressure values and associated reference workability values for a corresponding one of at least two reference viscosity values; determining a viscosity difference value by comparing the received viscosity value to the at least two reference viscosity values; and determining a workability value of the workability of the fresh concrete based on the reference workability values associated with reference pressure values corresponding to the received pressure value in the at least two calibration data sets and on the viscosity difference value; and handling the fresh concrete based on the determined workability value.