B28C9/0463

SYSTEMS AND METHODS FOR THE CONSTRUCTION OF STRUCTURES
20210040724 · 2021-02-11 ·

Material delivery systems as well as systems and methods relating thereto are disclosed. In an embodiment, the material delivery system includes a tank to hold water therein. In addition, the material delivery system includes a hopper to hold dry ingredients of the extrudable building material therein. Further, the material delivery system includes a mixing unit to receive water from the tank and dry ingredients from the hopper. The mixing unit includes an agitator to mix the water and the dry ingredients together to form the extrudable building material. Still further, the material delivery system includes a controller coupled to the agitator that is to: measure a load imparted to the agitator by the extrudable building material, add additional water to the mixing unit when the load is above a first threshold, and add additional dry ingredients to the mixing unit when the load is below a second threshold.

Volumetric concrete mixing system, equipment, and method

A mobile volumetric concrete mixing system includes a suction system that vacuums up trench spoils while a trench is being cut. These trench spoils are then screened on-site for particle size to be reused and mixed with water, cement, and/or other admixtures at an auger mixer to form a backfill mixture. This backfill mixture may then be loaded into a hopper that continuously agitates the mixture so that the mixture does not harden before pouring. The agitating hopper is coupled to a discharge chute of the auger mixer and includes one or more augers disposed at various orientations that the backfill mixture is channeled through. From the agitating hopper, the backfill mixture is channeled to an applicator that moves along the trench and that enables the mixture to be quickly poured into the trench with little clean-up required.

System and method for making and applying a non-portland cement-based material

An inorganic, non-Portland cement-based construction material is provided. The material may include blast furnace slag material, volcano rock flour, alkali-based powder, and sand. Other materials having various ratios may also be included.

VOLUMETRIC MOBILE POWDER MIXER
20200406501 · 2020-12-31 ·

This disclosure describes volumetric mobile powder mixer (VMPM) systems and methods for VMPM operation and use. The VMPM is providing with a number of storage compartments (or bins) for liquid or solid ingredients including at least one powder storage bin, a powder transport system, a dust handling system, a solid/liquid mixing system, a cellular foam generator, a product delivery system, and a controller capable of monitoring the delivery and mixing of each of the ingredients, as well as the discharge of the final product. The controller determines if the proper mixture is being discharged by the VMPM and, if not, alerts the VMPM operator. In an automated embodiment, the VMPM controller is also configured to independently control the delivery and mixing of each of the ingredients, as well as the delivery of the final product.

MOBILE AGGREGATE HOPPER

A mobile aggregate hopper for a volumetric and gravimetric mixer having arcuate longitudinal walls for holding and isolating aggregate. The mobile aggregate hopper has a base integral with the arcuate longitudinal walls with an aggregate transfer conveyor and means for attachment to a trailer or chassis having wheels. The single sheet structure of the longitudinal arcuate side walls minimizes welding and mechanical joints during manufacturing and provides a hopper with high strength and capacity and low overall weight.

System and method for making and applying a non-Portland cement-based material

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

Systems and methods for the construction of structures
10851538 · 2020-12-01 · ·

Material delivery systems as well as systems and methods relating thereto are disclosed. In an embodiment, the material delivery system includes a tank to hold water therein. In addition, the material delivery system includes a hopper to hold dry ingredients of the extrudable building material therein. Further, the material delivery system includes a mixing unit to receive water from the tank and dry ingredients from the hopper. The mixing unit includes an agitator to mix the water and the dry ingredients together to form the extrudable building material. Still further, the material delivery system includes a controller coupled to the agitator that is to: measure a load imparted to the agitator by the extrudable building material, add additional water to the mixing unit when the load is above a first threshold, and add additional dry ingredients to the mixing unit when the load is below a second threshold.

SYSTEMS AND METHODS FOR THE CONSTRUCTION OF STRUCTURES
20200284025 · 2020-09-10 ·

Material delivery systems as well as systems and methods relating thereto are disclosed. In an embodiment, the material delivery system includes a tank to hold water therein. In addition, the material delivery system includes a hopper to hold dry ingredients of the extrudable building material therein. Further, the material delivery system includes a mixing unit to receive water from the tank and dry ingredients from the hopper. The mixing unit includes an agitator to mix the water and the dry ingredients together to form the extrudable building material. Still further, the material delivery system includes a controller coupled to the agitator that is to: measure a load imparted to the agitator by the extrudable building material, add additional water to the mixing unit when the load is above a first threshold, and add additional dry ingredients to the mixing unit when the load is below a second threshold.

SYSTEMS AND METHODS FOR THE CONSTRUCTION OF STRUCTURES
20200282593 · 2020-09-10 ·

Construction systems for constructing a structure on a foundation and methods relating thereto are disclosed. In an embodiment, the construction system includes a rail assembly configured to be mounted to the foundation. In addition, the construction system includes a gantry movably disposed on the rail assembly configured to translate along a first axis relative to the rail assembly. Further, the construction system includes a printing assembly movably disposed on the gantry and configured to translate along a second axis relative to the gantry. The second axis is orthogonal to the first axis. The printing assembly is configured to deposit vertically stacked layers of an extrudable building material on the foundation to construct the structure. The gantry has a width along the second axis that is configured to be adjusted relative to the foundation.

VOLUMETRIC MIXER CONTROL SYSTEM

A volumetric mixer control system for a mobile volumetric mixer for controlling a mix recipe produced by the mobile volumetric mixer. The control system on the mobile volumetric mixer has a programmable logic controller, electronic control units for controlling flow control devices, and a controller area network for controlling the mixer control system. A mobile electronic device connects the controller area network on the mobile volumetric mixer to a remote terminal for providing a control signal to the mobile electronic device to control the mix produced by the volumetric mixer.