Patent classifications
B29B7/26
MIXTURE OF SYNTHETIC RESIN AND WEIGHT BODY MATERIAL AND METHOD OF MANUFACTURING THE SAME
A method of manufacturing a mixture of synthetic resin and weight body material added to increase the weight of the mixture is disclosed. The method includes a first step of introducing synthetic resin and weight body material into the mixer, a second step of mixing the synthetic resin and the weight body material in the mixer, a third step of discharging a fixed amount of the mixture of synthetic resin and weight body material, mixed in the mixer, a fourth step of melting the synthetic resin discharged from the mixer, a fifth step of molding the molten synthetic resin and the weight body material into a finished product using the injector, in which the mold is mounted, and a sixth step of cooling the finished product. The method is configured to perform injection molding using environmentally friendly materials and regenerated energy resources, whereby production time is reduced compared to a conventional mortar injection and extrusion type injection method while improving productivity. In addition, the manufacturing process is simplified, thereby reducing labor costs. Furthermore, the defect rate is reduced, thereby improving quality. Moreover, poorly processed materials are pulverized for reuse, thereby reducing waste treatment costs and the consumption of raw materials and thus improving price competitiveness.
MIXTURE OF SYNTHETIC RESIN AND WEIGHT BODY MATERIAL AND METHOD OF MANUFACTURING THE SAME
A method of manufacturing a mixture of synthetic resin and weight body material added to increase the weight of the mixture is disclosed. The method includes a first step of introducing synthetic resin and weight body material into the mixer, a second step of mixing the synthetic resin and the weight body material in the mixer, a third step of discharging a fixed amount of the mixture of synthetic resin and weight body material, mixed in the mixer, a fourth step of melting the synthetic resin discharged from the mixer, a fifth step of molding the molten synthetic resin and the weight body material into a finished product using the injector, in which the mold is mounted, and a sixth step of cooling the finished product. The method is configured to perform injection molding using environmentally friendly materials and regenerated energy resources, whereby production time is reduced compared to a conventional mortar injection and extrusion type injection method while improving productivity. In addition, the manufacturing process is simplified, thereby reducing labor costs. Furthermore, the defect rate is reduced, thereby improving quality. Moreover, poorly processed materials are pulverized for reuse, thereby reducing waste treatment costs and the consumption of raw materials and thus improving price competitiveness.
Internal mixer
A sealed kneading machine includes a kneading chamber to which a material to be kneaded is supplied, and a rotor disposed in the kneading chamber to be able to rotate about a rotor shaft. The rotor includes a plurality of kneading blades for kneading the material to be kneaded, and the length of all the kneading blades in the rotor shaft direction of each thereof is 45% or less of the total length of the rotor in the rotor shaft direction.
Modified tire sealant mixing device
A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.
Modified tire sealant mixing device
A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.
MODIFIED TIRE SEALANT MIXING DEVICE
A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.
Mounting configuration for thermocouple temperature detector on kneader for high viscosity kneading material
There is provided a thermocouple temperature detector mounting structure for a mixing tank for which the temperature detecting end of the thermocouple temperature detector mounted on the high viscosity mixing material mixer is capable of measuring temperature in real time and for which the mechanical load applied, by the flow of the material being mixed, on the temperature detecting end is made as small as possible. A temperature sensing portion with a hemispherical tip, of a protective inner tube that accommodates a thermocouple element of a thermocouple temperature detector, is mounted on a mixing tank, for mixing a high viscosity mixing material, so as to project from the end of a protective tip that projects into the mixing tank. With the outside diameter of a projecting base section of the protective tip that projects into the mixing tank being 2 to 3 times that of the protective inner tube, and with the projecting length (h) that projects into the mixing tank being the same length as the difference of the radius of the projecting base section of the protective tip and the radius of the protective inner tube, the outer circumferential face of a shoulder section of the protective tip, that is from the projecting base section of the protective tip to the site connecting to the outer circumference of the protective inner tube, is formed in a convex arcuate face that has a radius that is the difference of the radius of the projecting base section of the protective tip and the radius of the protective inner tube.
Device for measuring thrust load acting on rotor of sealed kneading apparatus
A device for measuring a thrust load acting on a rotor of a hermetically sealed kneader includes displacement sensors (19) and a load-calculating member. The displacement sensors (19) are configured to measure relative displacement along the axial direction of an outer ring-fixing member (17), which is for fixing the outer ring (16) of one end of a bearing (6), or a casing (18) with respect to an inner ring-fixing member (20), which is for fixing the inner ring (13) of the one end of the bearing (6), or the rotor (5). The load-calculating unit calculates the thrust load acting on the rotor (5) by multiplying the relative displacement measured by the displacement sensors (19) by a conversion coefficient.
MODIFIED TIRE SEALANT MIXING DEVICE
A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.
Batch mixer with plunger
A batch mixer is equipped with a plunger for pushing material from the batch mixer. The batch mixer includes a mixer tank structured to accommodate material. The mixer further includes a mixer head comprising at least one blade structured to blend the material within the mixer tank. The mixer further includes a plunger mechanism structured to push the blended material directly from the mixer tank.