A polyurethane spraying system minimizes emissions of a polyisocyanate while spraying a mixture of a polyisocyanate and a resin composition onto a surface. The system includes a first reactant supply tank including the resin composition. The system also includes a second reactant supply tank including the polyisocyanate. The system further includes a non-gaseous pump that is coupled with the first and second reactant supply tanks, a mixing apparatus that is coupled with the first and second reactant supply tanks for mixing the resin composition and the polyisocyanate prior to spraying, and a particular spray nozzle that is coupled with the mixing apparatus. The polyurethane spraying system produces less than 50 parts of the polyisocyanate per one billion parts of air according to the NIOSH 5521 Impingement Method while spraying the mixture onto the surface.

A method for producing an electrically conductive seamless tube includes (1) preparing an electrically conductive resin composition containing a thermoplastic resin and an electrically conductive filler, (2) preparing a cylindrical extruding die including a cylindrical slit, at least one circumferential distribution channel communicating with the slit and distributing the resin composition that is plasticized in a circumferential direction of the slit, and at least one lead-in path that leads the plasticized resin composition into the circumferential distribution channel, the lead-in path containing a line mixer; (3) introducing the plasticized resin composition into the lead-in path toward the circumferential distribution channel; (4) introducing the plasticized resin composition flowing through the lead-in path into the circumferential distribution channel toward the slit; and (5) introducing the resin composition flowing through the circumferential distribution channel into the slit and extruding the resin composition from an outlet of the slit into a cylindrical shape.

The purpose is to provide a fluid feeding system which can feed fluid so that an internal pressure fluctuation of an introduction chamber provided to a discharging device is minimized to minimize a poor discharge of the fluid, and to provide a molding system provided with the fluid feeding system. The fluid feeding system 50 includes a feed channel 60 connected to the discharging device 20, a pump 80 connected to the feed channel 60, a valve 70 for blocking a flow of the fluid that flows toward the introduction chamber 28 via the feed channel 60, and a control device 100 for determining a pressure state on the pump 80 side and carrying out an opening-and-closing control of the valve 70 based on the determination result. The control device 100 carries out the opening-and-closing control in which the valve 70 is made into an open state when the control device 100 determines that a pressure P1 on the pump 80 side reaches a pressure state exceeding a given pressure.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.

A nozzle assembly includes a nozzle housing (86) defining an inner chamber (91) and a mixer (90) disposed within the inner chamber. The nozzle housing includes a nozzle housing and a nozzle orifice. The nozzle receive is configured to connect to a sprayer housing and to receive a first material, a second material, and air. The nozzle orifice is configured to spray a plural component material formed by a mixture of the first material and the second material. The mixer includes a shaft (92), an extension (94), an air channel, and inlet orifice formed in a first end of the shaft, and an outlet orifice formed between the air channel and a surface of the shaft. The extension defines a mixing channel extending between the shaft and the inner surface of the housing and the air channel is defined by an inner surface of the shaft and extends partially axially through the shaft.

An additive manufacturing system for additive manufacturing material with long fibers includes an extruder comprising a nozzle that includes a static-mixing portion, a compression portion, and a long fiber alignment portion. The static-mixing portion includes a static-mixing channel with static-mixing rods distributed inside and extending radially inward from a channel wall. The long fiber alignment portion has an alignment channel with a diameter D.sub.AC that is less than a diameter D.sub.SMC of the static-mixing channel. The compression portion includes with a reducing diameter from an input end to an output end of the compression channel. A nozzle and method for additive manufacturing are also disclosed.

A static mixer is disclosed. The static mixer comprises a housing (22) defining an internal mixing cavity (36) that longitudinally extends along a central axis between an inlet (38) and an outlet (40) and is adapted for axial flow of a fluid therethrough. The static mixer also comprises a mixing element (42) disposed within the mixing cavity (36). The mixing element (42) is configured to be free from an impingement surface oriented substantially perpendicular to a main direction of fluid flow through the internal mixing cavity (36). The mixing element (42) comprises an elongated mixing blade that is oriented longitudinally within the mixing cavity (36) and comprises a nose axially oriented toward the inlet (38). The static mixer may comprise a heat-exchanging jacket integrally formed with the housing (22). An additive manufacturing system comprising the static mixer, and methods of making and using the same, are also disclosed.

An additive manufacturing system for an additive manufacturing material and embedded short-chopped fibers includes an extruder comprising a nozzle having a nozzle flow channel. The nozzle includes a plurality of spaced apart elongated aligning structures distributed inside the nozzle flow channel and parallel to the longitudinal center axis defining alignment flow channels within the nozzle flow channel. A nozzle for additive manufacturing, a method of additive manufacturing, and a method of making a nozzle for an additive manufacturing system for and additive manufacturing material and embedded short-chopped fibers are also disclosed.

A method of manufacturing bulked continuous carpet filament from a plurality of polymer flakes comprises: (1) providing an extruder; (2) melting and purifying the plurality of polymer flakes into a polymer stream using the extruder; (3) providing a static mixing assembly downstream of the extruder; (4) adding a first liquid colorant to a center of the polymer stream at a first location before the static mixing assembly or along a length of the static mixing assembly; (5) adding a second liquid colorant to the polymer stream at a second location before the static mixing assembly or along a length of the static mixing assembly; (6) using the static mixing assembly to mix the polymer stream with the first and second liquid colorant to create a colored polymer stream; and (7) forming the colored polymer stream into bulked continuous carpet filament.