A process for drying granular polymeric material, includes: dehumidifying the granular polymeric material by a first flow of gas at a first temperature of between 100° C. and 150° C.; heating the dehumidified granular polymeric material to a second temperature, greater than the first temperature; drying the granular polymeric material heated to the second temperature, by applying a predefined vacuum level.
The pressure-sealing elements include a filling unit, which includes a small tank blocked upstream and downstream by shut-off valves, as well as a discharge unit, which includes a small tank blocked upstream and downstream by respective shut-off valves.

The present invention relates to a method for changing material in an extrusion device comprising at least two supply devices for supplying feedstock for an extruder, comprising the following steps: identifying a change request for changing the material in the extrusion device, preparing the supply devices for changing the material, separating at least two supply devices from the feed of feedstock to the extruder, discharging feedstock from the separated supply devices, filling subsequent material into the empty supply devices.

Provided is a resin molded body production method that enables production of a resin molded body in which mechanical strength is good, anisotropy of physical properties is low, and little warpage is developed. This production method is for a resin molded body containing a thermoplastic resin (A) and a cellulose nanofiber (B), the production method including: a step for preparing a main supply material (a1) containing the thermoplastic resin (A) and the cellulose nanofiber (B) and an auxiliary supply material (a2) that is a product of melting treatment of the main supply material (a1); a resin composition formation step for obtaining a resin composition (b) by melting and mixing of the main supply material (a1) and the auxiliary supply material (a2); and a step for obtaining the resin molded body by molding the resin composition (b).

Provided is a resin molded body production method that enables production of a resin molded body in which mechanical strength is good, anisotropy of physical properties is low, and little warpage is developed. This production method is for a resin molded body containing a thermoplastic resin (A) and a cellulose nanofiber (B), the production method including: a step for preparing a main supply material (a1) containing the thermoplastic resin (A) and the cellulose nanofiber (B) and an auxiliary supply material (a2) that is a product of melting treatment of the main supply material (a1); a resin composition formation step for obtaining a resin composition (b) by melting and mixing of the main supply material (a1) and the auxiliary supply material (a2); and a step for obtaining the resin molded body by molding the resin composition (b).

Injector (14) for injecting a liquid formulation into a molten polymer includes outlet (21) at one end and, at its other end, is arranged to be connected to upstream conduit (25) via a coupling housing (26) so that liquid formulation can pass from conduit into the injector, and further includes an elongate conduit (27) in which an elongate pin is slideably arranged being capable of expelling all liquid formulation from conduit. To address the risk the outlet could become blocked in use, whilst avoiding the need to depressurize and/or stop the flow or polymer in extruder (19), the injection apparatus includes a spool (34) which is rotatably mounted within wall (35) of the extruder and is arranged to be rotated about an axis which extends substantially perpendicularly to the elongate extent of the extruder through which a polymer stream (18) flows. The spool may be moved between a first configuration and a second configuration wherein a flow path is interrupted, but wherein molten polymer continues to flow in said polymer flow conduit.

Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

A method of forming a polyethylene terephthalate (PET) mixture with talc includes: providing a feed of PET (PET feed); providing a feed of talc (talc feed); mixing the feed of PET with the feed of talc in a mixer at a PET:talc ratio of about 3:1 to about 1:3 to form a PET/talc mixture; and providing the PET/talc mixture as output. A method of forming a Polyethylene Terephthalate (PET) alloy having talc includes: providing a feed of the PET/talc mixture (PET/talc feed); providing a feed of PET (PET feed); mixing the feed of PET with the feed of PET/talc in a mixer to form a PET alloy having from about 1% (w/w) talc to about 50% talc (w/w); and providing the PET alloy as output.

A method of forming a polyethylene terephthalate (PET) mixture with talc includes: providing a feed of PET (PET feed); providing a feed of talc (talc feed); mixing the feed of PET with the feed of talc in a mixer at a PET:talc ratio of about 3:1 to about 1:3 to form a PET/talc mixture; and providing the PET/talc mixture as output. A method of forming a Polyethylene Terephthalate (PET) alloy having talc includes: providing a feed of the PET/talc mixture (PET/talc feed); providing a feed of PET (PET feed); mixing the feed of PET with the feed of PET/talc in a mixer to form a PET alloy having from about 1% (w/w) talc to about 50% talc (w/w); and providing the PET alloy as output.

A process for drying polymeric granular material (2) comprises the steps of: —introducing into said drying hopper (10) a process gas having a predefined flow rate so as to heat and dry the polymeric granular material, —discharging a portion of the heated polymeric granular material into a transformation unit (100) for the polymeric material; —loading an amount of fresh polymeric granular material (2a) into the drying hopper. The process gas flow rate is regulated by measuring the inlet temperature of the fresh polymeric granular material (2a) and comparing it with a predefined inlet temperature of the fresh polymeric granular material, on the basis of which the predefined process gas flow rate has been calculated. If the measured inlet temperature is different from the predefined inlet temperature, the flow rate of the process gas is regulated on the basis of the measured inlet temperature.