In particular embodiments, a process for producing bulked continuous carpet filament from recycled polymer utilizes two vacuum pumps (140A, 140B) in combination with a single extruder (100). In various embodiments, the dual vacuum arrangement (e.g., at least two vacuum pumps (140A, 140B)) operably coupled to the single extruder (e.g., MRS extruder (100)) may be configured to remove one or more impurities from recycled polymer as the recycled polymer passes through the extruder.

A process for producing tyres including building a green tyre having two bead structures. Each bead structure includes a bead filler. The bead filler or another rigid component of the green tyre includes a final elastomeric compound produced by the following: feeding elastomeric polymer and reinforcement filler to a first batch mixing device; mixing and dispersing the reinforcement filler in the elastomeric polymer and unloading the obtained elastomeric compound; feeding the obtained elastomeric compound, along with at least 5 phr of reinforcement resin, to a continuous mixing device of intermeshing and co-rotating twin-screw or multi-screw type or of planetary type; mixing the reinforcement resin in the elastomeric compound and unloading the obtained elastomeric compound; and feeding the obtained elastomeric compound along with the components capable of facilitating the cross-linking to a second batch mixing device and mixing to obtain the final elastomeric compound. The first and second batch mixing device have two counterrotating rotors.

The invention relates to a pressure-sensitive adhesive strip composed of at least three layers, comprising an inner layer F composed of a non-extensible film carrier, a layer SK1 composed of a self-adhesive composition arranged on one of the surfaces of the film carrier layer F and based on a vinylaromatic block copolymer composition foamed with microballoons, a layer SK2 composed of a self-adhesive composition arranged on the opposite surface of the film carrier layer F from the layer SK1 and based on a vinylaromatic block copolymer composition foamed with microballoons, where the mean diameter of the voids formed by the microballoons in the self-adhesive composition layers SK1 and SK2 is independently 20 to 60 m.

A process for continuous production of partly crystalline polycondensate pellet material which comprises the step of crystallizing the pellet material in a second treatment space (6a) under fixed bed conditions by supply of energy from the exterior by means of a process gas, wherein the process gas has a temperature (T.sub.Gas), which is higher than the sum of the pellet temperature (T.sub.GR) and the temperature increase (T.sub.KR) which occurs due to heat of crystallization released hi the second treatment space (6a), i.e., (T.sub.Gas>(T.sub.GR+T.sub.KR)). The pellets at the exit from the second treatment space (6a) have an average temperature (T.sub.PH), which is 10 to 90 C. higher than the sum of the temperature of the pellets (T.sub.GR) and the temperature increase (T.sub.KR) which occurs due to heat of crystallization released in the second treatment space (6a), i.e., (T.sub.GR+T.sub.KR+90 C.)T.sub.PH(T.sub.GR+T.sub.KR+10).

Disclosed is a method for the batch-based manufacture of a flowable coating material, in particular water-based or solvent-containing paint, from a plurality of components. The method includes feeding batch components into a process mixing container, mixing the components in the process mixing container to form a mixture having a preliminary composition, transferring at least part of the mixture having the preliminary composition from the process mixing container into a reception container, ascertaining an actual state of the mixture having the preliminary composition during transfer into the reception container, determining a deviation of the actual state of the mixture having the preliminary composition from a predefined setpoint state, ascertaining an adjustment quantity for the components required to reach the setpoint state, and topping up the adjustment quantity of the components into the preliminary mixture, while the preliminary mixture is being transferred from the process mixing container into the reception container.

A composition comprising 10 to 50 wt % wood pulp fiber and 45 to 85 wt % thermoplastic polymer wherein the dilution level for detection in a bag at 40 C. is equal to or less than 450 as determined by ASTM E679.

A process and associated system for creating color effects in extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.

An extruder including a housing, a first material inlet for a mixture at least consisting of a solvent and a dissolved medium, a material outlet, a screw, a screw drive, and at least one distillation region between the inlet and the outlet, which allows an outflow of solvent, and a discharge line for the solvent.

The present invention relates to a mixing apparatus. A production unit produces a working fluid that is in a supercritical state or a subcritical state. A storage unit stores a material. A dissolving unit dissolves the material in the working fluid. A mixer mixes the material together in the presence of the working fluid. A material feed valve opens or closes a flow passage through which the material is to pass to be fed from the storage unit into the dissolving unit. A working fluid inflow valve opens or closes a flow passage through which the working fluid is to pass to flow into the dissolving unit from the production unit. A mixer inflow valve opens or closes a flow passage through which the working fluid and the material are to pass to flow into the mixer from the dissolving unit.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.