A method for stacking a ply (50) which is transferred from a rubber mixing system to a stacking system (100) comprises the steps of transferring the ply (50) to a stacking head (120) of the stacking system (100); passing the ply (50) to a motorized belt (110) of the stacking system (100), the motorized belt (110) being able to turn in both directions and being able to move in translation, and the motorized belt (110) being situated between the stacking head and a pallet (P) chosen from a pallet (P) with edges and a pallet (Q) without edges; and setting the motorized belt (110) into movement in translation so as to move along a path such that the motorized belt (110) receives the ply (50) from the stacking head (120) and makes a downstream end (50b) of the ply (50) to be stacked accessible in order to connect it to an upstream end (52a) of a ply (52) of a successive pallet and form a butt joint between the plies (50, 52).

In particular embodiments, a process for producing bulked continuous carpet filament from recycled polymer utilizes two vacuum pumps (140A, 140B) in combination with a single extruder (100). In various embodiments, the dual vacuum arrangement (e.g., at least two vacuum pumps (140A, 140B)) operably coupled to the single extruder (e.g., MRS extruder (100)) may be configured to remove one or more impurities from recycled polymer as the recycled polymer passes through the extruder.

The invention relates to an extrusion process for the production of expandable vinyl aromatic polymer granulate comprising mixing first and second additives with first and second polymer components, respectively, in dedicated mixers.

In the field of tire production, systems and methods utilize a feed belt (150) for directing a rubber mixture from an initial mixing installation (20) toward at least one of two mixing and cooling installations (100, 100′). It is possible to selectively carry out monopassage and multipassage rubber production sequences in a common rubber production facility. A tire is formed according to the methods described.

A formulation for a photopolymer composite material for a 3D printing system includes an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator. In the formulation the acrylate oligomer may be found in the range between about 20.0-60.0 w % of the formulation. The inorganic hydrate may be found in the range between about 20.0-50.0 w % of the formulation. The reinforcing filler may be found in the range between about 5.0-60.0 w % of the formulation, and the UV initiator may be found in the range between about 0.001-0.5 w % of the formulation. A method of generating a formulation of a photopolymer composite material for use in a 3D printing system includes using an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator.

The invention is directed to an apparatus for making a finished rubber mixture which includes a reactive additive. The apparatus includes a tandem mixer with an upper machine having an upper mixing chamber and a lower machine having a lower mixing chamber. The lower mixing chamber is larger than the upper mixing chamber and there are rotors disposed in each mixing chamber. Mixture components are introduced into the lower mixing chamber via a loading shaft of a loading unit. The loading unit has at least two metering devices, a cutting or preheating unit connected upstream of a metering device and a first conveyor belt to the loading shaft. All conveyor belts of the apparatus can be switched on and off automatically, such that mixture components weighed in can be held in a “wait position” thereon.

A supplying apparatus and a supplying method of granular material in which granular material is supplied to a measuring container provided on a lower side so as to reach a target measurement value which is determined in advance. The supplying apparatus includes a storage container storing granular material, a valve body provided in the storage container so as to be opened when granular material is supplied, and a control section controlling open and close operations of the valve body. The control section keeps the valve body at an open position until a detection value of a detecting section of the measuring container becomes a predetermined value smaller than the target measurement value when the target measurement value exceeds a threshold value which is determined in advance. The control section opens the valve body in a pulsed way until the detection value of the detecting section becomes the target measurement value when the target measurement value is under the threshold value.

Systems, devices, and methods are provided for producing a 3d-printable composite material for large scale printing. A method can include receiving a first component comprising a (meth)acrylic monomer or a (meth)acrylic oligomer, or a combination thereof. The method can include receiving a second component comprising a photoinitiator and a third component comprising a polymerization enhancer. The method can include mixing the first component, second component, and third component with a mixing reactor to form a mixture. The method can include filtering the mixture with a filtration unit and removing a solid residue from the mixture. The method can include curing the filtered mixture with a radiation unit into a gel component and a liquid component. The method can include separating the gel component with a phase separation unit and then milling the gel component. And the method can include mixing the gel component, the photoinitiator, the mineral filler and optionally the recycled previously printed composite material to form the composite material.

An extruder screw includes a screw main body, conveyance portions, barrier portions, and paths. The raw materials, the conveyance of which is limited by the barrier portions, flow in from the entrance. The raw materials flowing in from the entrance flow through the paths in an opposite direction to a conveyance direction of the conveyance portions. The exit is opened in the outer circumferential surface of the screw main body at a position on an upstream side in the conveyance direction in the conveyance portions in which the entrance is opened.

A process is disclosed to recycle and/or formulate expandable plastic materials using a system (1) comprising: an extruder unit (10), a mixer-heat exchanger unit (20), said process comprising the steps of: melting in the extruder unit (10), cooling in the mixer-heat exchanger unit (20), and controlling the melt pressure by means of a melt pump unit (50), followed by granulation, extrusion, or injection molding, wherein a first expansion agent (81) is not degassed during a melt processing in the system (1) such that it is substantially contained in the granulated expandable plastic material (130) or used to form either the extruded, formed and expanded plastic material (140) or the molded expanded plastic article (150). The present invention also relates to a granulated expandable plastic material (130), an extruded, formed and expanded plastic material (140), and a molded expanded plastic article (150) obtainable by said process.