Patent classifications
B29B7/7615
Systems and methods for improved control of impingement mixing
A fluid delivery system includes a first pressure sensor disposed on or near a spray gun and configured to monitor a first fluid, and a second pressure sensor disposed on or near the spray gun and configured to monitor a second fluid. The fluid delivery system further includes control system comprising a processor configured to receive a first signal from the first pressure sensor and to receive a second signal from the second pressure sensor. The processor is further configured to derive a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid and to control one or more pumps to obtain a desired pressure difference.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A system includes a source, a detector, and a controller. The source is configured to emit electromagnetic energy toward two plies of film. A portion of the emitted electromagnetic energy is within a range of wavelengths. The detector is arranged to detect electromagnetic energy propagating away from the two plies of film. The detector detects electromagnetic energy within the range of wavelengths and generates signals indicative of intensity of detected electromagnetic energy. The controller controls operation of the foam-in-bag system based the signals from the detector. The film is transmissive of electromagnetic energy in the range of wavelengths. When dispensed between the two plies of film, one or both of foaming chemical precursors or foam formed from a reaction thereof is opaque to electromagnetic energy in the range of wavelengths.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A system includes a dispenser, first and second feed lines, and heating zones. The dispenser dispenses a first chemical precursor and a second chemical precursor. The first feed line permits flow of the first chemical precursor from a first source to the dispenser. The second feed line permits flow of the second chemical precursor from a second source to the dispenser. The heating zones are located along the first and second feed lines. The heating zones include a first heating zone located around a first portion of the first feed line and a second heating zone located around a first portion of the second feed line. The first heating zone and the second heating zone are independently controllable to independently control temperature around the first portion of the first feed line and temperature around the first portion of the second feed line.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A system for opening and closing a mixing manifold includes a drive motor, a cam plate, and a valving rod connector. The drive motor imparts movement in first and second directions. Movement imparted in the first direction causes the cam plate to move linearly in a third direction and movement imparted in the second direction causes the cam plate to move linearly in a fourth direction. Movement of the cam plate in the third direction causes the valving rod connector to move linearly in a fifth direction and movement of the cam plate in the fourth direction causes the valving rod connector to move linearly in a sixth direction. Movement of the valving rod connector in the fifth direction causes retraction of a valving rod of the mixing manifold and movement of the valving rod connector in the sixth direction causes extension of the valving rod.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A system holds a roll of film that includes a core and film wound around the core. The system includes a rod having an outer diameter that is smaller than an inner diameter of the core, a proximal wing located on the rod and configured to rotate about the rod, and a distal wing located on the rod and configured to rotate about the rod. Each of the proximal and distal wings includes contact surfaces configured to contact diametrically-opposed locations on a side of an inner surface of the core and non-contact surfaces that span between the contact surfaces of the wing. The non-contact surfaces of the wings do not contact the core if the core has a cylindrical shape. The distal wing is capable of rotating around the rod independently of the proximal wing.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A system includes a dip tube, a feed line, and a check valve. The dip tube is inserted through an opening in a source of chemical precursor and into the chemical precursor in the source. A portion of the feed line is located in the dip tube. The feed line passes out of the dip tube. The chemical precursor is capable of flowing out of the source through the feed line in a downstream direction. The check valve is located in the portion of the feed line in the dip tube. The check valve permits the chemical precursor to pass substantially only in the downstream direction. The feed line is coupled to a transfer pump that draws the chemical precursor out of the source through the portion of the feed line in the dip tube.
MONITORED MIXTURE AND DOSING HEAD
The invention relates to a high-pressure mixing, dosing and recirculation head for injection or casting reaction molding, said high-pressure mixing, dosing and recirculation head comprising a head body, a mixing chamber, obtained in the head body wherein a valve element or mixing valve slides and in fluid communication with a supply duct, and a self-cleaning element comprising a scraping portion, said self-cleaning element being structured to slide in said supply duct, as well as comprising an apparatus for controlling and commanding mixing, supply and recirculation comprising a plurality of sensors and transducers mounted on board of the head body and of the components parts of the head connected thereto to detect and transform representative physical quantities of at least one operational status of said high-pressure mixing, dosing and recirculation head into electrical signals and an electronic control and storing system adapted to synchronously control and scan said sensors and transducers and adapted to receive and process said electrical signals indicative of said at least one operational status, at the beginning and during the operational phases of said high-pressure mixing, dosing and recirculation head to compare them with each other and with electrical signals representative of a predetermined reference operational status. The invention also relates to a high-pressure mixing, dosing and recirculation method for injection or casting reaction molding.
FOAM-IN-BAG SYSTEMS AND COMPONENTS THEREOF
A longitudinal sealer includes a housing, an arm, and a heating element. The housing is configured to be installed in a foam-in-bag system. The arm is movably coupled to the housing. The heating element has a leading edge exposed through an exterior surface of the arm. A position of the arm with respect to the housing is controllable so that the arm is movable between a first location where the leading edge of the heating element is not in contact with a film in a film path of the foam-in-bag system and a second location where the leading edge of the heating element is in contact with the film in the film path of the foam-in-bag system.
HIGH-PRESSURE MIXING DEVICE WITH SENSORED SELF-CLEANING DELIVERY DUCT
A device for mixing at high-pressure two or more reactive liquid components or resins comprises a head-body provided with a mixing chamber with inlet and outlet openings for the injecting and recirculating reactive components; a single-piece tubular element, for delivering the mixture, communicates, through an intermediate transversal hole with the mixing chamber and slidingly houses a cleaning member; a valve member with longitudinal recirculation slots slides in the mixing chamber between a backward position, in which the inlet openings are released, and an advanced position, in which the inlet openings are put in communication with the respective outlet openings for recirculating the respective reactive components; the tubular element is removably inserted into a pass-through hole of the head-body, transversal to the mixing chamber, and it has an annular shoulder zone, separated and distant from the transversal hole; fixing elements removably lock the annular shoulder zone at the head-body for holding the tubular element in the aforesaid hole; a clearance gap between the tubular element and the pass-through hole of the head-body limits the contact area among them and minimizes the exchange of forces inside the hole; when the valve member is in the advanced position and penetrating into the hole of the tubular element, a gap, with a sealing element interposed, separates it from the aforesaid hole; between the surface of a cap and a second hole on the tubular elementobtained in a position opposite to the holea respective gap is defined and an elastic sealing is interposed; the aforesaid gaps are provided such that the connecting and engagement forces transmitted between the tubular element, the head-body and the spacer chamber are exchanged through the annular shoulder zone; sealing and centering elements keep the tubular element axially centred and separated from the hole by means of the gap, avoiding the direct contact between the respective cylindrical surfaces, and avoid leakages of polymeric mixture towards the clearance gap; similarly the sealing elements make it possible to avoid leakages of reacting polymeric mixture and to insert the front part of the valve element keeping a gap, i.e. without direct metal contact with the transversal hole, and to assemble the front cylindrical part of the cap keeping a gap, not in direct metal contact with the respective surface of the housing cylindrical hole; this prevents a coupling with metal-on-metal contact between the respective cylindrical surfaces from transmitting engagement forces between the tubular delivery element and the head-body. Deformation-detecting elements detect locally the deformation condi
HIGH-PRESSURE MIXING DEVICE WITH SINGLE-PIECE DELIVERY DUCT
A high-pressure mixing device adapted to form a polymeric mixture from the reaction of two or more reactive liquid components or resins, comprises a head-body provided with a mixing chamber having an inner cylindrical surface with inlet and outlet openings for injecting and recirculating reactive components; a duct for delivering the mixture, communicating with the mixing chamber; a valve body with recirculation longitudinal slots, sliding into the mixing chamber between a backward position in which it clears the inlet openings and enables to mix components, and an advanced position, in which the slots put inlet openings in communication with outlet openings for recirculating the reactive components; the delivery duct, of the self-cleaning type, is a single-piece tubular element, removably fastenedby means of fixing membersand can be inserted into a hole transversal to the mixing chamber passing through the head-body; the tubular element has an intermediate transversal hole aligned with the mixing chamber with a diameter greater than a diameter of the mixing chamber for compensating, while assembling, for possible inevitable errors of alignment and mutual positioning due to processing tolerances of the parts to be coupled and for avoiding protrusions of the walls of the transversal hole from forming inwardly of the mixing chamber of the head-body, protrusions that might interfere with the end the walls of the valve member during the movement in the hole passing through the thickness of the tubular element until the end of said hole leading into the delivery chamber and that extends the mixing chamber to the wall of the self-cleaning delivery duct. Between the tubular element and the pass-through hole in the head-body a gap is defined, i.e. a certain coupling tolerance with a clearance between the tubular element and the hole, enabling to insert and remove the tubular element into/from the pass-through hole. Sealing elements prevent the leakage of polymeric mixture and lubricant liquid in the aforesaid gap; analogously, between the surface of the cap and the second holeobtained in a opposite position with respect to the holea respective gap with clearance is defined where an elastic or elasto-plastic sealing is interposed; the valve member, in the advanced and penetrating position into the hole of the tubular element, is separated therefrom by a gap, with a sealing member interposed therebetween; the gap prevents the metal-on-metal contact on the front part of the valve element when it enters into the intermediate hole; generally, thanks to gaps, the assembly and coupling of respective components is eased, facilitating the centering and mutual angular posit