Various methods and systems are provided for mixing and dispensing viscous materials for the creation of additive structures. As one example, in a multi-dimensional printing apparatus, one or more materials flow into a mixing chamber via one or more corresponding inlet channels, a rotational speed of a mixing rod positioned within a mixing chamber is adjusted based on a volume of the mixing chamber and a flow rate of the one or more materials into the mixing chamber, the mixing rod including a set of straight cutaways extending along a length of a bottom portion of the mixing rod and forming flat side surfaces of the mixing rod; and a mixture of the one or more materials is dispensed from the mixing chamber via a dispensing nozzle of a mixing and dispensing head.

A longitudinal sealer includes a housing, an arm, and a heating element. The housing is configured to be installed in a foam-in-bag system. The arm is movably coupled to the housing. The heating element has a leading edge exposed through an exterior surface of the arm. A position of the arm with respect to the housing is controllable so that the arm is movable between a first location where the leading edge of the heating element is not in contact with a film in a film path of the foam-in-bag system and a second location where the leading edge of the heating element is in contact with the film in the film path of the foam-in-bag system.

Various methods and systems are provided for mixing and dispensing viscous materials for the creation of additive structures. As one example, during a mixing and dispensing operation of a multi-dimensional printing apparatus, one or more liquids may flow into a mixing chamber via one or more material inlets arranged in a wall of the mixing chamber below a high pressure bearing of a mixing rod positioned within the mixing chamber; and movement of a mixing rod positioned within the mixing chamber is adjusted based on an operating condition of the printing apparatus.

A system includes a source, a detector, and a controller. The source is configured to emit electromagnetic energy toward two plies of film. A portion of the emitted electromagnetic energy is within a range of wavelengths. The detector is arranged to detect electromagnetic energy propagating away from the two plies of film. The detector detects electromagnetic energy within the range of wavelengths and generates signals indicative of intensity of detected electromagnetic energy. The controller controls operation of the foam-in-bag system based the signals from the detector. The film is transmissive of electromagnetic energy in the range of wavelengths. When dispensed between the two plies of film, one or both of foaming chemical precursors or foam formed from a reaction thereof is opaque to electromagnetic energy in the range of wavelengths.

Various methods and systems are provided for mixing and dispensing viscous materials for the creation of additive structures. As one example, during a mixing and dispensing operation with a mixing and dispensing head of a multi-dimensional printing apparatus, linear movement of a mixing rod positioned within a mixing chamber of the mixing and dispensing head, at least along a central axis of the mixing chamber, is adjusted based on an operating condition of the printing apparatus and dispensing of mixed liquids from the mixing and dispensing head is stopped by stopping one or more pumps fluidly coupled to the mixing chamber and linearly moving the mixing rod upward and away from a dispensing nozzle of the mixing and dispensing head.

A melting device includes a container capable of melting a material supplied in a free-flowing state and storing the material in a liquid state. The container includes a first storage section for storing the material in the free-flowing state, a second storage section for storing the material in the liquid state, and a dividing section provided between the first storage section and the second storage section and configured to hold back the material, when the material is in a non-molten or free-flowing state and to allow passage of the material from the first storage section into the second storage section, when the material is in a molten or liquid state.

A system holds a roll of film that includes a core and film wound around the core. The system includes a rod having an outer diameter that is smaller than an inner diameter of the core, a proximal wing located on the rod and configured to rotate about the rod, and a distal wing located on the rod and configured to rotate about the rod. Each of the proximal and distal wings includes contact surfaces configured to contact diametrically-opposed locations on a side of an inner surface of the core and non-contact surfaces that span between the contact surfaces of the wing. The non-contact surfaces of the wings do not contact the core if the core has a cylindrical shape. The distal wing is capable of rotating around the rod independently of the proximal wing.

A system for opening and closing a mixing manifold includes a drive motor, a cam plate, and a valving rod connector. The drive motor imparts movement in first and second directions. Movement imparted in the first direction causes the cam plate to move linearly in a third direction and movement imparted in the second direction causes the cam plate to move linearly in a fourth direction. Movement of the cam plate in the third direction causes the valving rod connector to move linearly in a fifth direction and movement of the cam plate in the fourth direction causes the valving rod connector to move linearly in a sixth direction. Movement of the valving rod connector in the fifth direction causes retraction of a valving rod of the mixing manifold and movement of the valving rod connector in the sixth direction causes extension of the valving rod.

A longitudinal sealer includes a housing, an arm, and a heating element. The housing is configured to be installed in a foam-in-bag system. The arm is movably coupled to the housing. The heating element has a leading edge exposed through an exterior surface of the arm. A position of the arm with respect to the housing is controllable so that the arm is movable between a first location where the leading edge of the heating element is not in contact with a film in a film path of the foam-in-bag system and a second location where the leading edge of the heating element is in contact with the film in the film path of the foam-in-bag system.

A melting device includes a container capable of melting a material supplied in a free-flowing state and storing the material in a liquid state. The container includes a first storage section for storing the material in the free-flowing state, a second storage section for storing the material in the liquid state, and a dividing section provided between the first storage section and the second storage section and configured to hold back the material, when the material is in a non-molten or free-flowing state and to allow passage of the material from the first storage section into the second storage section, when the material is in a molten or liquid state.