B29B7/823

Reactor For Continuously Treating Polymeric Material
20170232416 · 2017-08-17 ·

A system for continuously treating recycled polymeric material includes a hopper configured to feed the recycled polymeric material into the system. An extruder can turn the recycled polymeric material in a molten material. In some embodiments, the extruder uses thermal fluids, electric heaters, and/or a separate heater. The molten material is depolymerized in a reactor. In some embodiments, a catalyst is used to aid in depolymerizing the material. In certain embodiments, the catalyst is contained in a permeable container. The depolymerized molten material can then be cooled via a heat exchanger. In some embodiments, multiple reactors are used. In certain embodiments, these reactors are connected in series. In some embodiments, the reactor(s) contain removable static mixer(s) and/or removable annular inserts.

Resin film manufacturing device and resin film manufacturing method

In a resin film manufacturing device according to an embodiment, a current state and a reward for a previously selected action are determined for each heat bolt based on a control error calculated from a thickness distribution of a resin film acquired from a thickness sensor. Then, control conditions, which are a combination of states and actions, are updated based on the reward, and a most appropriate action corresponding to the current state is selected from the updated control conditions. Then, the heater is controlled based on the most appropriate action.

Method of continuous preparation of reclaimed rubber using multi-stage screw extruders

The invention relates to a method of preparing reclaimed rubber, especially using multi-stage screw extruders, which belongs to the field of recycling and reusing of waste rubber. The rubber powder and softener which were preliminarily mixed are compacted and added into first counter rotating twin screw extruder through thermal insulation and metering apparatus, the softener permeates the waste rubber powder uniformly under the action of temperature in the extruder to finish primary desulfurization of rubber waste powder; add preliminary devulcanized material continuously into second multi screw extruder after cooling by transformation device, rapid desulfurization and regeneration can be achieved by means of activator and shear action; The desulfurized rubber powder is cooled and transported into the third multi-screw extruder in series, the performance of deprocessing can be improved by shear action under low temperature; After extrusion, the recycled rubber is obtained by molding device and cooling device. The whole process is completed under closed oxygen isolation condition, realizing safe, simple and continuous desulfurization regeneration. It is energy saving and environmental protection with excellent properties.

ACRYLIC RUBBER BALE EXCELLENT IN STORAGE STABILITY AND PROCESSABILITY
20220267491 · 2022-08-25 · ·

An acrylic rubber bale excellent in storage stability and processability, a method for producing the same, a rubber mixture obtained by mixing the acrylic rubber bale, and a rubber cross-linked product of the rubber mixture are provided. The acrylic rubber bale according to the present invention includes an acrylic rubber having a reactive group and a weight average molecular weight (Mw) of 100,000 to 5,000,000, wherein an amount of gel insoluble in methyl ethyl ketone is 50% by weight or less, and pH is 6 or less.

ACRYLIC RUBBER SHEET EXCELLENT IN STORAGE STABILITY AND PROCESSABILITY
20220235190 · 2022-07-28 · ·

An acrylic rubber sheet excellent in storage stability and processability, a method for producing the same, an acrylic rubber bale obtained by laminating the sheets, a mixture obtained by mixing the acrylic rubber sheet and the acrylic rubber bale, a method for producing the mixture and a rubber cross-linking product obtained by cross-linking the mixture. The acrylic rubber sheet comprises, an acrylic rubber mainly composed of a (meth) acrylic acid ester and having a weight average molecular weight (Mw) of 100,000 to 5,000,000 and a ratio (Mz/Mw) of a Z-average molecular weight (Mz) and a weight average molecular weight (Mw) is 1.3 or more, and the acrylic rubber sheet contains a phenolic anti-aging agent, and a gel amount is 50 wt % or less. The acrylic rubber sheet is extremely excellent in storage stability and processability and the sheet can be easily produced by the claimed method.

METHOD FOR PRODUCING AN EXTRUDED SULPHURVULCANIZABLE RUBBER BLEND, DEVICE FOR CARRYING OUT THE METHOD AND USE THEREOF
20220227034 · 2022-07-21 · ·

The invention relates to a process for producing an extruded sulfur-crosslinkable rubber mixture, comprising the following process steps: A) producing a sulfur-crosslinkable rubber mixture by means of a mixer or providing a sulfur-crosslinkable rubber mixture, where the temperature of the sulfur-crosslinkable rubber mixture is less than 35° C., B) contactlessly adjusting the temperature of the sulfur-crosslinkable rubber mixture produced or provided in step A) to at least 40° C. in a temperature adjustment unit, C) measuring the temperature of the rubber mixture in the temperature adjustment unit and D) feeding the sulfur-crosslinkable rubber mixture that has been measured in step C) into an extrusion unit at a temperature of 35° C. or more and extruding the fed rubber mixture in the extrusion unit. The invention further relates to an apparatus for performing the process and to the use of the apparatus.

Pelletization gas guide

Polymer pellets are formed using laminar gas flow within a downstream gas conduit, as may be implemented consistent with one or more embodiments herein. A gas channel directs gas to an outlet of a polymer extrusion mandrel via which a polymer melt is extruded. A downstream gas conduit extends away from the outlet of the polymer extrusion mandrel, and provides laminar gas flow along the polymer melt extending from the extrusion mandrel, and within the downstream gas conduit. Using this approach, laminar flow can be maintained along an initial portion of the polymer melt, and used to control the subsequent formation of pellets therefrom.

METHOD AND DEVICE FOR THE FAST AND EFFICIENT HEATING OF PLASTIC GRANULATES FOR PREPARING FOR THE PROCESSING IN A PLASTICIZATION
20210387380 · 2021-12-16 ·

A method and an apparatus for rapid and efficient heating of polymer pellets in preparation for processing in a plastifier. For introduction of heat energy, a gas, preferably dried air, is introduced into the polymer pellets flow so as not to be in direct countercurrent thereto. The gas is preferably introduced in its still hottest state in a targeted fashion, for the purpose of rapid energy input, at a freely selectable location. This preferably takes place at the material output of the booster hopper. The gas is preferably conducted by way of cascades, which can be of a variable design, and flows through the bulk material at least twice. The speed of the flow can be influenced.

READILY-PROCESSABLE, HIGH-TEMPERATURE, OIL-RESISTANT THERMOPLASTIC VULCANIZATES

Disclosed are thermoplastic vulcanizates comprising a plastic phase and a rubber phase and process for preparing such thermoplastic vulcanizates, wherein the plastic phase comprises a thermoplastic polymer and the rubber phase comprises a hydrogenated carboxylated nitrile rubber.

RUBBER COMPOSITION MANUFACTURING METHOD AND TIRE MANUFACTURING METHOD
20220195150 · 2022-06-23 · ·

A rubber composition manufacturing method in accordance with the present invention comprises an operation in which at least rubber, silica, and silane coupling agent are kneaded in an internal kneader while kneading temperature is controlled so as to suppress occurrence of a coupling reaction between the silica and the silane coupling agent, wherein for at least a portion of time during which the operation is being carried out, at least the rubber, the silica, and the silane coupling agent are kneaded while a ram of the internal kneader is in a nonpressing state.