B29B7/94

Polyethylene terephthalate coloring systems and methods
11618973 · 2023-04-04 · ·

Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

CONTINUOUS EXTRUDER PROCESS FOR MANUFACTURING RHEOLOGY-MODIFIED POLYOLEFIN FOR CABLE INSULATION LAYER
20230191660 · 2023-06-22 ·

Rheology-modified, additive-containing ethylenic polymer compositions are prepared in a continuously operated extruder comprising first, second and third zones by a process comprising the steps of: mixing in the second zone of the extruder an ethylenic polymer and a high-temperature decomposing peroxide at a temperature such that the half-life of the peroxide is equal to or greater than (≥) one minute and for a sufficient period of time to modify the rheology of the ethylenic polymer to produce a rheology-modified, melted ethylenic polymer for transfer to the third zone of the extruder; and adding to the third zone one or more additives to the rheology-modified, melted ethylenic polymer to produce the rheology-modified, additive-containing ethylenic polymer.

Ultra-high purity polycarbonates having good inherent color and thermal resistance and a device and a method for producing the same

The invention relates to polycarbonates with extremely low residual levels of volatile constituents and thermal degradation products, and also improved optical properties, especially Yellowness Index (YI) and good thermal stability, from solvent-containing polymer melts. The invention further relates to an apparatus and a process for preparing these polycarbonates with the aid of a devolatilizing extruder with at least three devolatilizing zones, and zones for introducing entraining agent into dispersion are present upstream of at least three devolatilizing zones.

Cellulose-fiber dispersion polyethylene resin composite material, formed body and pellet using same, production method therefor, and recycling method for cellulose-fiber adhesion polyethylene thin film piece

A cellulose fiber dispersion polyethylene resin composite material formed by dispersing a cellulose fiber into a polyethylene resin, in which a proportion of the above-described cellulose fiber is 1 part by mass or more and 70 parts by mass or less in a total content of 100 parts by mass of the polyethylene resin and the cellulose fiber, and the polyethylene resin satisfies a relationship: 1.7>half-width (Log(MH/ML))>1.0 in a molecular weight pattern obtained by gel permeation chromatography measurement, and a formed body and a pellet using the same, a production method therefor, and a recycling method for the cellulose fiber adhesion polyethylene thin film piece.

ACRYLIC RUBBER BALE EXCELLENT IN STORAGE STABILITY AND PROCESSABILITY
20220267491 · 2022-08-25 · ·

An acrylic rubber bale excellent in storage stability and processability, a method for producing the same, a rubber mixture obtained by mixing the acrylic rubber bale, and a rubber cross-linked product of the rubber mixture are provided. The acrylic rubber bale according to the present invention includes an acrylic rubber having a reactive group and a weight average molecular weight (Mw) of 100,000 to 5,000,000, wherein an amount of gel insoluble in methyl ethyl ketone is 50% by weight or less, and pH is 6 or less.

Method for granulating pharmaceutical powder

Methods for granulating a pharmaceutical powder in a single piece of equipment include at least the following: (a) continuously introducing the pharmaceutical powder and a granulating fluid to the single piece of equipment, (b) passing the pharmaceutical powder and the granulating fluid through a granulating zone of the single piece of equipment to form wet granules, (c) passing the wet granules through a drying zone of the single piece of equipment, (d) optionally passing granules through a discharge zone of the single piece of equipment, and (e) continuously discharging the granules from the single piece of equipment where the single piece of equipment is not a fluid bed processor.

Method for granulating pharmaceutical powder

Methods for granulating a pharmaceutical powder in a single piece of equipment include at least the following: (a) continuously introducing the pharmaceutical powder and a granulating fluid to the single piece of equipment, (b) passing the pharmaceutical powder and the granulating fluid through a granulating zone of the single piece of equipment to form wet granules, (c) passing the wet granules through a drying zone of the single piece of equipment, (d) optionally passing granules through a discharge zone of the single piece of equipment, and (e) continuously discharging the granules from the single piece of equipment where the single piece of equipment is not a fluid bed processor.

Plastic Recycling Process
20220040889 · 2022-02-10 ·

A process for the extraction of one or more colour pigments from waste plastic in which a waste plastic feedstock is mixed with a solvent in a reactor having a shearing mechanism and the solvent is separated out and recycled in the process. The shearing mechanism provides high shear, high contact mixing so as to move the pigment to the surface of the plastic for contact with the solvent to give efficient colour pigment removal. Embodiments of reactors with shearing mechanisms are described. Environmentally friendly solvents are also described. The process gives highly sought after natural recyclate at a commercial scale.

METHOD FOR SOLVENT REMOVAL FROM A POLYMER SOLUTION BY INTEGRATED DRUM-DRYING AND EXTRUSION
20220041834 · 2022-02-10 · ·

The invention relates to a continuous method for removing a solvent from a suspension or solution comprising a dissolved target polymer by integrated drum-drying and extrusion of said suspension or solution comprising the dissolved target polymer. The invention also relates to a plastic waste recycling system for recycling a target polymer. Furthermore, the invention also relates to a polymer material obtained by this recycling method.

ACRYLIC RUBBER SHEET EXCELLENT IN STORAGE STABILITY AND PROCESSABILITY
20220235190 · 2022-07-28 · ·

An acrylic rubber sheet excellent in storage stability and processability, a method for producing the same, an acrylic rubber bale obtained by laminating the sheets, a mixture obtained by mixing the acrylic rubber sheet and the acrylic rubber bale, a method for producing the mixture and a rubber cross-linking product obtained by cross-linking the mixture. The acrylic rubber sheet comprises, an acrylic rubber mainly composed of a (meth) acrylic acid ester and having a weight average molecular weight (Mw) of 100,000 to 5,000,000 and a ratio (Mz/Mw) of a Z-average molecular weight (Mz) and a weight average molecular weight (Mw) is 1.3 or more, and the acrylic rubber sheet contains a phenolic anti-aging agent, and a gel amount is 50 wt % or less. The acrylic rubber sheet is extremely excellent in storage stability and processability and the sheet can be easily produced by the claimed method.